This
Annex covers details of the
Quantitative Risk Assessment (QRA) for the two subsea pipelines from the
Mainland China to Black Point Power Station.
Details of the methodology are presented here whilst the results and
conclusions are given in Section 12 of the EIA Report.
Two
20 km pipelines are proposed, although and only 5 km of the pipeline alignment
lies within Hong Kong SAR waters. It is
this 5 km of pipelines that are the subject of this analysis.
The
first pipeline will likely be completed towards the end of 2011 and so the
assessment considers the population in this year as the base case. Construction of the second pipeline will
likely take place in 2014. A future
scenario is also considered for the year 2021 when both pipelines will be
operational.
12A.2
Data Collection
& Review
The
proposed pipelines from the Mainland China to Black Point are in many ways
similar to the subsea pipeline that was proposed as part of the LNG terminal
project for
·
Project
Profile, ERM [1];
·
Drawing
HKLNG-WPL-00-PIIP-PL-009 detailing the pipeline trenching and backfill details,
Worley Parsons [2];
·
Marine
vessel density data, BMT [3];
·
Marine
traffic data in
·
·
Hydrographic & Geophysical Survey of the Seabed,
EGS [7]; and
·
Environmental
and Risk Assessment Study for a LNG Terminal in
This section of the report describes the subsea
pipelines, their environment and details of marine traffic along the proposed
route.
The proposed pipelines take a subsea route from the
Mainland China to Black Point Power Station.
The pipelines will cross the
Details of the pipeline are preliminary at the time
of writing but will likely consist of two pipes of between 32” and 42”
diameter. These will be located in
separate trenches constructed about 2 years apart. These differences are not expected to make
significant differences in the risk results but where there is uncertainty in
the design, the analysis has made assumptions that err on the conservative side. For example, the larger diameter of 42” has
been assumed in the analysis since this creates a larger gas inventory. Construction of the pipelines at different
times has also been considered.
The operational pressure within the pipelines is
expected to be 63 barg, however, the maximum operating pressure of 100 barg (design pressure) is used in the analysis, again as a
conservative upper limit. The pipelines
will have an anti-corrosion coating and sacrificial anodes for external
corrosion protection and an outer layer of reinforced concrete for buoyancy
control and to provide mechanical protection during pipeline installation and
trenching operations. A summary of the
pipeline details is given in Table 12A.1.
The composition of the gas is mainly methane (85-99.5
mol%) and is such that no internal corrosion is
expected.
The pipelines will be buried below the seabed with
varying levels of rock armour protection (Figures
12A.1 and 12A.2). Type 1 trenching will be used for the
approach to Black Point. The type 1
trench involves dredging with 1.5m of rock armour backfill (measured from the
top of the pipeline). This provides
protection for anchors up to 3 tonnes, essentially protecting against anchors
from all ships below about 10,000 dwt.
Trench type 2 is used in shallow water areas away from the busy marine
fairways. Type 2 consists of
post-trenching with about 5 m of armour rock and natural backfill. This is designed for protection from 3 - 5
tonne anchors (i.e. from all ships below about 10,000 dwt) and any future
dredging work.
Table 12A.1 Summary
of Pipeline Details
Parameter |
Details |
Location Length Outside diameter Nominal wall thickness Line pipe grade External coating Cathodic
protection Design flowrate Design pressure Delivery pressure Maximum delivery pressure Pressure assumed for analysis Operating temperature Water depth Seabed soil Pipeline protection Design life |
Mainland to Black Point Power Station 20 km 42” 1” API 5L X70 anti-corrosion coating Aluminium based sacrificial anodes 1200 MSCFD 100 barg 63 barg 100 barg 100 barg 12 °C 2 – 20 m Very soft clay becoming firmer with depth Up to 3m cover with rock armour backfill 25 years |
The busy
Figure 12A.1 Pipeline
Alignment and Trench Type
|
Figure 12A.2 Pipeline
Trench Types
|
12A.3.2
Marine Traffic
The marine traffic influences the risks from the
pipeline in two ways:
·
It
increases the potential for damage due to interference such as anchor drop/drag
incidents; and
·
In the
event of a pipeline failure, marine traffic could exacerbate the consequential
effects causing fatalities.
The marine vessel traffic volume was surveyed by BMT
[3] using tracks of vessel movements obtained from radar (Figure 12A.3). Details from the BMT report that are
pertinent to the current study are summarised below.
Marine Vessel Activity along
The marine traffic report [3] divided the previous
South Soko to Black Point pipeline route into sections
using ‘gate posts’ that roughly corresponded to key locations along the
alignment. Three of these gate posts
remain applicable to the current study and were used to estimate marine traffic
crossing the 5 km of pipeline within Hong Kong SAR waters (Figure 12A.3).
Figure 12A.3 Radar
Tracks of Marine Traffic
|
The section between gates 1 and 2 is used by fishing
vessels and some rivertrade vessels en route between Tuen Mun and Zhuhai. The water is shallow in this region, ranging
from 2 - 5 m deep. This precludes its
use by large draft vessels.
Gate posts 0 and 1 span
Vessel Types
The marine traffic consultant calculated the marine
traffic volume between pairs of gate posts based on radar tracks [3]. The vessel speeds and apparent size from the
radar returns are interpreted into 6 marine vessel categories (Table 12A.2). The same categories are used for the current
study.
Table 12A.2 Vessel
Classes Adopted for Assessment
|
Based on this vessel classification, the population used
in this study are as given in Table 12A.3. The maximum population of fast ferries is
assumed to be 450, based on the maximum capacity of the largest ferries
operating in the area. However, the
average load factor of ferries to
Table 12A.3 Vessel
Population
Class |
Population |
|
|
Fishing vessels Rivertrade
coastal vessels Ocean-going vessels Fast launches Fast ferries Others |
5 5 21 5 450 (largest ferries in peak hours, 4
hours a day) 350 (average ferry in peak hours, 4 hours
a day) 280 (80% capacity, peak hours, 4 hours a day) 175 (50% capacity, daytime operation, 9
hours a day) 105 (30% capacity, late evening, 4 hours
a day) 35 (10% capacity, night time, 7 hours a
day) 5 |
3.75% of trips 3.75% of trips 22.5% of trips 52.5% of trips 12.5% of trips 5% of trips |
|
Traffic Volume
The traffic volume as provided by BMT [3] is given in
Table 12A.4. This is based on radar tracks for the year
2003. The current study takes year 2011
as the base case since this is the expected year of completion of the pipeline. A future case, year 2021, is also
considered. BMT provided predictions for
the traffic increase to years 2011 and 2021 (Table 12A.5). The traffic
growth rates presented in Table 12A.5 do not take into account the
development of the Tonggu Waterway which has been
implemented recently. This is expected
to shift ocean-going vessels away from
The data in Table
12A.4 required further interpretation.
Vessel class A2 is described as fast launches and fast ferries. The population of a fast launch is very
different from that of a fast ferry and so a more precise breakdown is
required. Some of these A2 fast ferries
clearly belong in class B2 with the other fast ferries. Taking into consideration the timetable of
ferries serving the
Class C2 is described as fast ferries and ocean-going
vessels. Since all fast ferries have now
been accounted for, class C2 are assumed to comprise of cargo ships only.
The data shows a small number of ocean-going vessels
(class C1 and C2) along the route between gates 1 and 2. The shallow water along this section negates
the possibility that these are large vessels.
They must be vessels at the smallest end of the distribution of
ocean-going vessels, no more than 100m long [10]. More likely, they are rivertrade
vessels. They were therefore treated as
smaller vessels in the analysis by reclassifying them as either rivertrade or ‘other’ vessels.
Table 12A.4 Traffic
Volume across Gate Sections (Daily Average, 2003)
Vessel Class |
Total |
||||||||
Vessel
Speed (m/s) |
0-5 |
5-25 |
Others |
||||||
|
0-30 |
30-75 |
75+ |
0-30 |
30-75 |
75+ |
|||
From Gate |
To Gate |
“A1”
Fishing Vessels and Small Craft |
“B1”
Rivertrade Coastal Vessels |
“C1”
Ocean-going Vessels |
“A2”
Fast Launches and Fast Ferries |
“B2”
Fast Ferries |
“C2”
Fast Ferries & Ocean-going Vessels |
||
0 |
1 |
250 |
265 |
45 |
150 |
110 |
40 |
5 |
865 |
1 |
2 |
40 |
5 |
1 |
50 |
50 |
5 |
10 |
161 |
Notes: Values
>5 are rounded to nearest 5
Daily
values based on 9 day record. Some
rounding applies
Table 12A.5 Traffic
Growth Forecast
Vessel
Type |
2011 compared to 2003 |
2021 compared to 2003 |
Ocean-going Vessel* Rivertrade
Coastal Vessel Fast Ferry Fishing Vessel/ Small Craft/ Fast launch Others |
-5% +5% +10% +5% +5% |
+10% +15% +30% +15% +15% |
* The traffic growth forecasts for 2011 and 2021 do
not take into account the development of the Tonggu
Waterway. This waterway is expected to
shift ocean-going vessels away from
12A.3.3
Sectionalisation of the Pipeline
Based on the above discussions and the level of
pipeline protection, the pipeline route was divided into 4 sections for
analysis (Table 12A.6). The four sections include:
·
Black
Point Approach - the 0.1 km shoreline approach to BBPS;
·
Black
Point West - the shallow water section between Black Point and
·
·
Boundary
Section - the shallow water section between
Given that the pipeline sections do not correspond
exactly with the gate posts used for determining the marine traffic,
redistribution of the marine data was required.
With insight gained from the radar tracks, knowledge of water depth and
ferry activities, the following assumptions were made:
·
95%
of the marine traffic between gates 0 and 1 is assumed to pass through
·
The
remaining 5% of traffic observed between gates 0 and 1 are assigned to the
Black Point West section. These marine
vessels are assumed to be rivertrade vessels, fast
launches, ferries and fishing boats. No
large ocean-going vessels are expected here due to the shallow water;
·
Although
no radar tracks are observed within the 100m shore approach, a small number of
small crafts are assigned to this section as a conservative measure;
·
The
mix of vessels observed between gates 1 and 2 is assumed to be representative
of vessels crossing the Boundary Section of the pipeline. Half of the traffic observed between gates 1
and 2 is assumed to traverse the Boundary Section of pipeline.
Table 12A.6 Pipeline
Segmentation
|
Section |
Kilometre Post |
Length (km) |
Typ. Water depth (m) |
Trench type |
|
From |
To |
|||||
4 |
Boundary Section |
0 |
0.73 |
0.73 |
2-20 |
2 |
3 |
|
0.73 |
2.52 |
1.79 |
20 |
3 |
2 |
Black Point West |
2.52 |
4.78 |
2.26 |
5 |
2 |
1 |
Black Point Approach |
4.78 |
4.89 |
0.11 |
2 |
1 |
Based on the above assumptions, the marine traffic
volume used in the present analysis is summarized in Table 12A.7.
Table 12A.7 Traffic
Volume Assumed for Base Case 2011
|
Traffic volume (ships per day) |
|
|||||||
Section |
Fishing |
River-trade |
Ocean-going |
Fast Launch |
Fast ferry |
Other |
Total |
||
4 |
Boundary Section |
21 |
3 |
0 |
24 |
30 |
8 |
86 |
|
3 |
|
250 |
265 |
81 |
118 |
150 |
5 |
869 |
|
2 |
Black Point West |
12 |
16 |
0 |
5 |
8 |
2 |
43 |
|
1 |
Black Point Approach |
1 |
0 |
0 |
0 |
0 |
0 |
1 |
|
|
Total |
284 |
284 |
81 |
147 |
188 |
15 |
999 |
|
Tables of traffic
volume for the 2021 future scenario were created in a similar manner. This is given in Annex 12 of the EIA Report.
Ocean-Going Vessel Distribution
All classes of ship, with the exception of ocean-going
vessels, have anchor sizes below 2 tonnes (Table
12A.2), and it is noted that the entire length of the proposed pipeline
will have rock armour protection designed to protect against at least 3 tonne
anchors. Ocean-going vessels cover a
very wide range of size. A breakdown of
the size distribution for this class of marine vessels is given in Table 12A.8 [3, 10]. These vessels are predominantly found in
Table 12A.8 Size
Distribution of Ocean-Going Vessels
|
Displacement (tonnes)* |
Length |
Anchor Size |
Proportion of Ships (%) |
1,500 – 25,000 25,000 – 75,000 75,000 – 100,000 |
1,500 – 35,000 35,000 –
110,000 |
75 – 200 200 – 300 300 – 350 |
2 – 5 5 – 12 12 – 15 |
60 35 5 |
† Dead Weight (dwt) = Cargo +
Fuel + Water + others * Displacement = Total Weight = Displacement
has been assumed to be ~ 1.4 ´ dwt |
This section identifies the main hazards from the
subsea gas pipelines. Hazard
identification is based on a literature review of past incidents as well as
HAZID studies (Section 12A.4.2)
conducted for the proposed pipeline. Hazards identified from these studies are then
carried forward for further consideration in the QRA.
12A.4.1
Literature Review
Incident Databases and Pipeline Reports
The Consultants (ERM) have examined incident
databases such as the MHIDAS [11] and the IChemE Accident
Database [12]. Only two pipeline
incidents in offshore
Relevant reports on major subsea pipeline failures
(that caused fatality) by the National Transportation Safety Board have also
been reviewed [13, 14]. A summary of a
few main incidents from these sources are included in the following paragraphs.
On October 23, 1996, in
The incident occurred due to incorrect information on
the location of the gas pipeline that was passed on by the gas company to the
dredging operator. The investigation
report on the incident (by the National Transportation Safety Board) recommended
that all pipelines crossing navigable waterways are accurately located and
marked permanently.
In an incident in the Mississippi River Delta in
1979, four workers drowned attempting to escape a fire that resulted when a crane
barge dropped a mooring spud into an unmarked high pressure natural gas
pipeline.
In July 1987, while working in shallow waters off
A similar accident occurred in October 1989. The menhaden vessel Northumberland struck a
16" gas pipeline in shallow water near
Pipeline Failure Databases
There are a few international failure databases for
gas and liquid transmission pipelines which are useful in identifying potential
hazards and estimating the frequency of loss of containment incidents.
The most comprehensive database on offshore gas
pipeline failures is available in a report published by the UK Health and
Safety Executive entitled 'PARLOC 2001' [6].
The most recent version of this database covers incidents from the 1960s
up to 2000. The information in this
database is based on data obtained from regulatory authorities in the
A similar database on incidents involving offshore
pipelines in the
Table 12A.9 Causes
of Subsea Pipeline Incidents from PARLOC 2001 [6]
Main cause |
Detail |
No. of Incidents of Loss of
Containment |
||
|
|
Platform Safety Zone(1) |
Subsea Well Safety Zone(2) |
Mid-line |
ANCHOR |
Supply Boat |
6 |
- |
- |
|
Rig or Construction |
- |
- |
- |
|
Other/ Unknown |
0 |
- |
2 |
|
Total |
6 |
- |
2 |
IMPACT |
Trawl |
- |
- |
6 |
|
Dropped Object |
- |
- |
- |
|
Wreck |
- |
- |
1 |
|
Construction |
1 |
- |
- |
|
Other/ Unknown |
- |
- |
1 |
|
Total |
1 |
- |
8 |
CORROSION |
Internal |
3 |
4 |
7 |
|
External |
1 |
- |
2 |
|
Unknown |
1 |
- |
2 |
|
Total |
5 |
4 |
11 |
STRUCTURAL |
Expansion |
- |
- |
- |
|
Buckling |
- |
- |
- |
|
Total |
- |
- |
- |
MATERIAL |
Weld Defect |
2 |
- |
1 |
|
Steel Defect |
2 |
1 |
1 |
|
Total |
4 |
1 |
2 |
NATURAL HAZARD |
Vibration |
- |
- |
- |
|
Storm |
- |
- |
- |
|
Scour |
- |
- |
- |
|
Subsidence |
- |
- |
- |
|
Total |
- |
- |
- |
FIRE/ EXPLOSION |
Total |
- |
- |
- |
CONSTRUCTION |
Total |
- |
- |
- |
MAINTENANCE |
Total |
- |
- |
- |
OTHERS |
Total |
2 |
1 |
4 |
TOTAL |
|
18 |
6 |
27 |
(1) Platform safety zone and subsea safety zone
refer to pipelines located within 500m of an offshore platform and subsea
well respectively (2) Mid-line refers to pipelines located
more than 500m from a platform or subsea well. |
Table 12A.10 Causes
of Subsea Pipeline Incidents from US DOT Database [15]
Cause of Failure |
Description of Cause |
No. of Incidents |
% of Total Incidents |
Incidents Considered
(1) |
|
1. EXTERNAL
FORCE |
25 |
29.8% |
24 |
||
Earth Movement |
Subsidence, landslides |
2 |
2.4% |
2 |
|
Heavy Rains/Floods |
Washouts, floatation, scouring |
1 |
1.2% |
|
|
Third Party |
|
21 |
25.0% |
21 |
|
Previously Damaged Pipe |
Where encroachment occurred in the past |
1 |
1.2% |
1 |
|
|
|
|
|
|
|
2. CORROSION |
45 |
53.6% |
3 |
||
External Corrosion |
Failure of coating/CP |
3 |
3.6% |
3 |
|
Internal Corrosion |
|
42 |
50.0% |
|
|
|
|
|
|
|
|
3. WELDS
& MATERIALS |
4 |
4.8% |
4 |
||
Defective Fabrication Weld |
Welds in branch connections, hot taps, weld-o-lets,
sleeve repairs |
2 |
2.4% |
2 |
|
Defective Girth Weld |
|
2 |
2.4% |
2 |
|
|
|
|
|
|
|
4. EQUIPMENT
& OPERATIONS |
3 |
3.6% |
|
||
Equipment Failure |
Malfunction of control or relief equipment, failure
of threaded components, gaskets & seals |
3 |
3.6% |
|
|
|
|
|
|
|
|
5. OTHERS |
7 |
8.3% |
7 |
||
Unknown |
|
7 |
8.3% |
7 |
|
|
|
|
|
|
|
TOTAL |
84 |
100% |
38 |
||
1.
Only
these incidents are considered relevant to the proposed pipeline. |
|||||
Incident Records and Protection Measures for Pipelines in
A review of existing and proposed subsea pipelines in
Subsea Pipelines
Existing subsea pipelines in
·
The
28" natural gas pipeline from Yacheng Field, South China Sea (90km south of
·
the
20" dual aviation fuel pipelines
between Sha Chau jetty and
the airport (about 5km length), installed in 1997, are laid in a 2.2 m trench
and provided with sand cover plus rock armour protection. The water depth along the route varies from
4-7 m. There has been no incident of
damage reported;
·
the Airport Authority propose to construct another 5 km submarine aviation fuel pipeline from Sha Chau jetty to the new tank
farm in Tuen Mun. The pipeline will be crossing the
·
the town gas subsea pipelines are
also reported to have no damage record.
These pipelines are laid at a depth of 2 to 3 m below seabed and
protected by engineering backfill materials;
·
the Hongkong Electric Company Limited recently
laid a pipeline from its Lamma Power Station
Extension to Shenzhen LNG Terminal. The
pipeline is jetted to 3 m below seabed and protected with rock armour in high
risk areas near the anchorages and shore approaches; and
·
the recently installed town gas
subsea pipeline from Shenzhen to Tai Po is jetted to 3 m below seabed with
additional rock armour protection in high risk areas.
By comparison, the proposed CAPCO pipeline will be
laid in waters between 2 and 20 m deep.
The pipeline will be provided with 3 m of rock cover except in areas of
shallow water where it will have 1.5 – 5 m of rock/ natural fill cover. These rock cover requirements are based on
water depth (which determines the size of vessels) and marine traffic
volume. The measures proposed are in
line with, or exceed, comparable pipeline installations.
12A.4.2
HAZID Report
A Hazard Identification (HAZID) workshop was held in
September 2009 as part of the risk assessment to identify issues specific to
locality of the pipeline. The worksheets
from this workshop are presented in Table 12A.11.
Table 12A.11 HAZID
Worksheets
System: 1. Pipeline |
||||
Subsystem: 1. Operational |
||||
Hazards/ Keywords |
Description/ Causes |
Consequences |
Safeguards |
Recommendations |
1. Internal corrosion |
1. No issue for non corrosive, clean and dry gas |
|
|
|
2. External corrosion |
1. Sea-water; corrosive environment |
1. Loss of wall thickness leading to potential leak |
1. Coating system |
|
2. Sacrificial anode system |
||||
3. Designed for intelligent pigging |
||||
3. Pressure cycling |
1. Pipeline pressure will vary with time of day, loads etc |
1. Metal fatigue leading to crack |
1. Design will consider pressure cycles |
|
4. Material defect/ construction defect |
|
1. Possible leaks |
1. Quality control during manufacture and construction |
|
5. Impact from one pipeline to the other |
1. No issues identified during operation |
|
|
|
6. Maintenance |
1. Possible damage to one pipeline during
maintenance/intervention on the second. |
1. Possible damage to pipeline leading to potential leaks |
1. Maintenance procedures: - proper equipment - surveying (GPS positioning) - marker buoys |
|
System: 1. Pipeline |
||||
Subsystem: 2. External hazards |
||||
Hazards/ Keywords |
Description/ Causes |
Consequences |
Safeguards |
Recommendations |
1. Anchor Drag |
1. Emergency anchoring for vessel underway due to loss of
steerage, power or control, either due to mechanical problems or due to
collision events. |
1. Possibility of damage to external coating, damage to
pipe requiring remedial action. |
1. Engineered rock protection with respect to vessel
sizes/types. |
1. Periodic survey along the route to be carried out to
ensure integrity of the protection. |
2. Drag from anchorage areas under storm conditions. |
2. Potential loss of containment leading to gas release.
Impact on passing vessels and shore population. Vessel involved in the
incidents may sink due to loss of buoyancy cause by the gas bubbling. |
2. Depth of cover. |
||
3. Anchoring by vessels outside anchorages. |
3. Disturbance to the rock cover
protection. Possible exposure of the pipe. |
3. Route avoiding anchorage areas. |
||
4. Concrete external coating. |
||||
5. Heavy wall pipe in shore approaches. |
||||
6. Marking marine charts of the pipeline route. |
||||
7. Shore population is at least 3km away along the route except near
the shore approach. |
||||
2. Anchor Drop |
1. Same as cause 1 & 3 of anchor drag hazard |
1. Same as consequence 1, 2 & 3 of anchor drag hazard
but less severe. |
1. Same as for anchor drag hazard. |
|
3. Dropped Object |
1. Loss of cargo |
1. Same as consequence 1, 2 & 3 of anchor drag hazard
but less severe. |
1. Same as safeguards 1, 2, 4, 5, & 7 of anchor drag
hazard. |
|
2. Construction activities |
||||
4. Dumping |
1. Dumping of construction waste and other bulk materials
outside of designated dumping grounds.
|
1. Minor surface damage. |
1. Same as safeguards 1, 2, 4, 5, & 7 of anchor drag
hazard. |
|
5. Grounding |
1. Navigation error, loss of control due to mechanical or
adverse weather. |
1. Same as consequence 1, 2 & 3 of anchor drag
hazard. |
1. Burial depth appropriate to the type of shipping
activities |
|
2. Displacement of the pipeline leading to exposure |
2. Comprehensive risk based design has been conducted and
the pipeline alignment minimizes exposure to major shipping lanes. Pipeline is routed through shallow water as far as
possible. |
|||
6. Vessel Sinking |
1. Collision, foundering. |
1. Same as consequence 1, 2 & 3 of anchor drag hazard. |
1. Comprehensive risk based design has been conducted and
the pipeline alignment minimizes exposure to major shipping lanes. Pipeline is routed through shallow water as far as
possible. |
|
7. Fishing & Trawling |
1. Operation of
trawl board and other fishing/trawl gear. |
1. No damage to the pipeline. |
1. Pipeline is buried below the seabed with rock cover
flush with seabed. |
|
8. Dredging |
1. Impact from dredge bucket or drag head. |
1. Same as consequence 1, 2 & 3 of anchor drag hazard
but less severe. |
1. Burial depth appropriate to the type of shipping
activities based on Marine Department and CEDD guidelines. |
|
2. Engineered rock protection with respect to vessel
sizes/types. |
||||
3. Depth of cover. |
||||
4. Marking marine charts of the pipeline route. |
||||
5. Concrete external coating. |
||||
9. Service crossing or other services in the vicinity |
1. No crossings envisaged |
|
1. Surveys have demonstrated no other services along the
pipeline route |
|
System: 1. Pipeline |
||||
Subsystem: 3. Natural hazards |
||||
Hazards/ Keywords |
Description/ Causes |
Consequences |
Safeguards |
Recommendations |
1. Scouring |
1. Current and wave actions |
1. Possible reduction of cover |
1. Alignment is away from areas of high currents |
1. Periodic survey along the route to be carried out to
ensure integrity of the protection. |
2. Engineered rock cover |
||||
2. Seismic event |
1. Low seismic activity area |
1. No damage |
1. None required |
|
3. Subsidence |
1. No issue |
|
|
|
System: 1. Pipeline |
||||
Subsystem: 4. Construction / future developments |
||||
Hazards/ Keywords |
Description/ Causes |
Consequences |
Safeguards |
Recommendations |
1. Damage to pipeline during construction of second
pipeline |
1. Damage from construction activities |
1. Damage to pipe and possible loss of containment |
1. Design for appropriate separation distance |
2. Design for second pipeline should be taken into account
during construction of the first. Critical areas such as the shore approach should be
pre-constructed in parallel for the two pipelines. |
2. Construction procedures: - proper equipment - surveying (GPS positioning) - marker buoys. |
||||
3. Pipeline protection design covers foreseeable marine
activities including dredging and anchoring |
||||
2. Reclaimed land over first pipeline |
1. Weight of overburden may lead to subsidence and damage
to first pipeline. |
1. Overstressing of the first pipeline leading to
catastrophic failure |
1. Conservative design taking into account the overburden. |
|
12A.4.3
Hazardous Properties of Natural Gas
The natural gas to be transmitted by the pipeline
predominantly contains methane (85 - 99.5 mol%). It is a flammable gas that is lighter than
air (buoyant). The properties of natural
gas are summarised in Table 12A.12.
Table 12A.12 Properties
of Natural Gas
Property |
Natural
Gas |
Synonyms State Molecular Weight Density (kg/m3) Flammable Limits (%) Auto-ignition Temperature (°C) |
Methane Gas 16.0 - 18.7 0.55 (at atmospheric conditions) 5 - 15 540 |
12A.4.4
Discussion on Subsea Pipeline Hazards
The incident records highlight the potential for
damage to subsea pipelines from marine activity such as fishing, dredging and
anchoring as well as the potential for the vessel (that caused damage) to
become involved in the fire that follows.
A review of subsea pipeline incidents in Europe and
the
It is noted that the above databases cover a large
proportion of well fluid pipelines where internal corrosion is relevant as
compared to clean natural gas as considered in this study.
Most existing pipelines in
A brief description of the main causes of failure of
a subsea pipeline is included in the following paragraphs.
External Impacts
Anchor drop/drag is the dominant cause of potential
failure or damage to a subsea pipeline.
This occurs when a ship anchor is dropped inadvertently across the
pipeline. The type of damage that could
be caused will vary depending on the size of anchor and other factors such as
pipeline protection.
Anchor Drop
The decision for a mariner when to drop an anchor depends
on the particular circumstances and the proximity of the pipeline route to the
flow of marine traffic, port/harbour areas and designated anchorage
locations. In fairways, traffic will
normally be underway where the necessity to drop anchor is expected to be
low. Consistent with normal practice,
the pipeline route will be identified on nautical charts. The mariner is then provided with the
necessary information to avoid anchoring where the pipeline could be
damaged.
Emergency situations may arise such as machinery
failure or collision thereby limiting the choice where to drop anchor. Such a decision will, as part of a mariner’s
responsibility, be influenced by the particular circumstances and the pipeline route
delineated on the navigation chart.
Although it is expected that vessels should be aware
of all subsea installations (including gas pipelines) since these are marked on
the admiralty nautical charts, erroneous dropping of anchor (i.e. error in
position at the time of deployment) are known to occur.
Anchor Drag
Anchor drag occurs due to poor holding ground or
adverse environmental conditions affecting the holding power of the
anchor. The drag distance depends on
properties of the seabed soil, the mass of ship and anchor and the speed of the
vessel. If there is a subsea pipeline
along the anchor drag path, anchor dragging onto the pipeline may result in
localised buckling or denting of the pipeline, or over-stressing from bending
if the tension on the anchor is sufficient to laterally displace the
pipeline. A dragged anchor may also hook
onto a pipeline during retrieval causing damage as a result of lifting the
pipeline.
Vessel Sinking
Vessel sinking in the vicinity of the pipeline may
cause damage to the pipeline resulting in loss of containment. Vessel sinking will depend on the intensity
of marine activity in a given area. For
the years 1990 to 2007, there were 492 incidents of vessel sinking in
Dropped Objects
Objects other than anchors may be dropped from
vessels passing over the pipeline or vessels operating in the vicinity. The dropped objects may include shipping
containers, construction/maintenance equipment, etc. The pipelines will be lowered to at least 1 m
below seabed and protected by rock armour.
Given the likely sizes of dropped objects and the level of pipeline
protection provided, loss of containment due to dropped objects is not
considered to be a significant contributor to the risk. Such events will in any case be included in
the historical pipeline failure data for external impact used in this
study.
If any future construction work is conducted in the
vicinity of the pipeline, procedures will be developed to safeguard the
pipeline during the construction activities.
Aircraft Crash
The proposed pipeline route does not lie close to Chek Lap Kok or
Fishing Activity
Based on the BMT report [3], there is fishing
activity along the proposed pipeline route.
Many of the techniques involve towing of a variety of equipment along
the seabed. Pipeline damage from fishing
gear can occur due to impact, snagging of nets or trawl door on the pipeline or
a "pull over" sequence. Impact
loads mainly cause damage to the coating whilst pull over situations can cause
much higher loads, which could lead to damage of the steel pipeline
itself.
The vessels of concern are stern trawlers with
lengths up to 30 m. Considering the size
and weight of trawl gear and since the pipeline will be lowered to at least 1 m
below seabed and protected by rock armour for the entire route, pipeline damage
due to trawling activities are not possible and are not considered further.
Dredging and Construction Activities
Dredging vessels could cause damage due to dredging
operations involving cutting heads. They
could also cause damage to the pipeline by anchoring.
It is assumed that dredging operations will be
closely monitored and controlled and therefore there is negligible potential
for pipeline damage due to dredging.
Spontaneous Failures
Corrosion
Corrosion is one of the main contributors to pipeline
failures. Corrosion is attributed mainly
to the environment in which they are installed (external) and the substances
they carry (internal).
The proposed pipeline will be protected against
external corrosion by sacrificial anodes in addition to an anti-corrosion
coating. However, ineffective corrosion
protection due to a failure or breakdown of the protection system could cause
external corrosion resulting in general or local loss of wall thickness leading
to pipeline failure.
Historically, internal corrosion is a greater cause
of pipeline failure compared to external corrosion. However, the proposed pipeline will transport
gas that does not contain components that induce corrosion such as
water/moisture, carbon dioxide, hydrogen sulphide, etc. This will largely reduce the chance of
internal corrosion.
Despite these considerations, loss of containment due
to corrosion (both internal and external) remains a possibility and is included
in the analysis.
Mechanical Failure
Mechanical failure of the pipeline could occur for
various reasons, including material defect, weld failure, etc. Stringent procedures for pipeline material
procurement, welding and hydrotesting should largely mitigate against these hazards. In any case, it remains a credible scenario
and is included in the frequency data.
Natural Hazards
Natural hazards such as subsidence, earthquake and
typhoon may cause varying degrees of damage to pipelines.
Soft soil can sometimes suffer from localised
liquefaction which can result in pipelines floating out of their trenches. The pipeline will be designed to withstand
such loads, based on detailed seabed investigations.
Environmental loads (currents and waves) on the
pipeline during the construction phase can compromise the lateral and vertical
on-bottom stability of the pipeline on the seabed. This problem becomes more acute in shallower
waters (near the shore) where the pipeline attracts a higher level of
environmental loads. The pipeline will
be designed to withstand these environmental loads. Once it is lowered below the seabed, it would
not be exposed directly to 100 year return wave loads.
Based on the above considerations, it is considered
that there is no disproportionate risk to the pipeline from natural
hazards. These causes of failure are in
any case included in the generic failure rates derived from historical
incidents, as used in this study.
12A.5.1
Overview
This section presents the base failure frequency data
for the hazards identified in Section 12A.4. The approach to frequency analysis is based
on the application of worldwide historical data for similar systems, modified
suitably to reflect local factors such as proximity of the pipeline to busy
shipping channels and anchorages.
Event tree analysis was used to determine the
probabilities of various hazard outcomes (such as flash fire) occurring,
following a release.
12A.5.2
Historical Data
The international database that is most comprehensive
in its coverage of subsea pipelines is PARLOC 2001 [6]. The most recent version of this database
which was used in this study covers incidents from the 1960s until 2000. Incidents recorded in the database have been
classified according to several categories, including:
·
Failure
location, i.e. risers, pipelines within 500 m of an offshore platform,
pipelines within 500 m of a subsea well and mid-line (pipelines located more
than 500 m from a platform or a subsea well).
Failure data pertaining to risers is not relevant to this study and has
therefore been excluded;
·
Pipeline
contents. The database includes both oil
and gas pipelines. Where the contents in
the pipeline have an impact on failure rate, such as corrosion, only incidents
pertaining to gas pipelines are considered; and
·
Pipeline
type, i.e. steel pipelines (both pipe body and fittings) and flexible
lines. Only failures involving the pipe
body of steel pipelines are considered here.
A breakdown of the incidents recorded in PARLOC 2001
by failure location is shown in Table
12A.13. The number of incidents of
loss of containment that have occurred within 500 m of a platform or a subsea
well is almost equal to the number of incidents that have occurred away from it
(i.e. mid-line). The higher failure rate
in the vicinity of an offshore installation (one to two orders of magnitude
higher than mid-line) is due to the effect of increased ship/barge movements in
the vicinity and the potential for anchor damage as a result.
The proximity of some sections of the proposed
pipeline route to high marine traffic environments could be regarded as similar
to the environment in the vicinity of the platform safety zone although it is
not strictly comparable.
Table 12A.13 Failure
Rate Based on PARLOC 2001 [6]
Region of Pipeline |
Operating Experience |
No. of Incidents |
Failure Rate |
Mid-line |
297,565 km-years |
27 |
9.1´10-5 /km/year |
Platform safety zone |
16,776 years |
18 |
1.1´10-3 /year |
Subsea well safety zone |
2,586 years |
6 |
2.3´10-3 /year |
Total |
307,246 km-years* |
51 |
1.66´10-4 /km/year |
* The number of years in the case of platform and
subsea well safety zone is multiplied by 0.5km of safety zone to obtain
corresponding km-years
The main causes of pipeline failure are summarised in
Table 12A.14, based on the causes identified in PARLOC 2001. As discussed earlier,
anchor/impact and internal corrosion are the main contributors to pipeline
failure.
Table 12A.14 Main
Contributors to Subsea Pipeline Failure (PARLOC 2001)
Cause |
Platform Safety Zone |
Subsea Well Safety Zone |
Mid-line |
Total |
Anchor/Impact |
7 (39%) |
- |
10 (37%) |
17 (33%) |
Internal corrosion |
3 (17%) |
4 (67%) |
7 (26%) |
14 (27%) |
Corrosion -others |
2 (11%) |
- |
4 (15%) |
6 (12%) |
Material defect |
4 (22%) |
1 (17%) |
2 (7%) |
7 (14%) |
Others |
2 (11%) |
1 (17%) |
4 (15%) |
7 (14%) |
Total |
18 |
6 |
27 |
51 |
Analysis of Failure Causes
The failure frequency derived from the PARLOC 2001
data is further filtered to take into account the local conditions in
Corrosion
and Material Defect
Based on experience in
Failures due to defects in materials and welds are
also expected to be lower than implied by the historical record due to
technological improvements. The database
for PARLOC 2001 dates back to the 1960s; there have been significant
improvements in pipe material and welding over the last 10 to 20 years. An 80% reduction is therefore assumed for all
forms of corrosion and material defects.
Taking the mid-line data as the most representative
for the proposed pipeline, the failure rate is therefore derived as 13
incidents in 297,565 km-years with 80% reduction, giving 8.7´10-6
/km/year.
The PARLOC 96 report [17] provides a
breakdown of loss of containment incidents due to corrosion and material defect
for gas pipelines greater than 5km in length.
The failure rate for such pipelines is lower at 5.9´10-6 /km/year (0.7 failures in
119,182 km-years; the km-years are lower because only gas pipelines are
considered). This value is considered
more appropriate for the proposed pipeline.
Unfortunately, a more current value could not be extracted from PARLOC
2001 due to a difference in presentation format of the data. However, a downward trend in failure
frequencies is to be expected as technology improves and so 5.9´10-6
/km/year is considered to be reasonable.
Incorporating an 80% reduction again gives a corrosion/defect frequency
of 1.18´10-6
/km/year.
Anchoring/Impact Incidents
There is a significant difference in the failure rate
due to anchor/impact incidents for pipelines within 500m of an offshore
platform (8.3 ´ 10-4/ km/ year) as compared to mid-line
(3.4´10-5 /km/year). Further breakdown of incidents based on
pipeline diameter is given in Table
12A.15.
Table 12A.15 Frequency
of Loss of Containment Incidents due to Anchor/Impact- Breakdown by Pipe
Diameter & Location
|
Frequency (per km per
year) |
|||
Location |
<10" diameter |
10 to 16" diameter |
18 to 24" diameter |
24 to 40" diameter |
Mid-line |
1.53´10-4 |
2.26´10-5 |
1.76´10-5 |
1.37´10-5 |
Safety zone |
6.68´10-4 |
1.94´10-3 |
4.24´10-4 |
8.6´10-4 |
It is seen from the above that the failure rate (for mid-line)
for larger diameter pipelines is lower by an order of magnitude in comparison
to smaller diameter pipelines.
As discussed previously, it is considered that the
likelihood of pipeline damage due to anchor/impact incidents may be related to
the level of marine activity (this is taken to be a combination of marine
traffic and anchoring activity). The
frequency of pipeline failure due to these causes has therefore been derived as
a function of three levels of marine activity: high, medium and low. Frequency values are based on the large
diameters pipes of 24-40” as given in Table
12A.15 since these are the most relevant to the proposed CAPCO
pipeline.
For locations with high marine activity, a
frequency of 8.6´10-4 /km/year
is adopted. For low marine activity, 1.37´10-5 /km/year is used. An intermediate value of 10-4
/km/year is also applied to locations with medium levels of marine
activity. This is discussed further in Section 12A.5.3 where alternative
calculations based on emergency anchor deployment frequency are also presented
for comparison.
These failure frequencies from PARLOC assume minimal
protection for the pipeline. The
proposed CAPCO pipeline will be provided with rock armour protection over its
entire length. To allow for this, the
failure frequencies are reduced by appropriate factors as discussed in Section 12A.5.4.
Other Causes
“Other” causes include blockages, procedural errors,
pressure surges etc. As with corrosion,
improvements in technology and operating practices are expected to reduce this
significantly and so a general 90% reduction is assumed for failures due to
other causes. This gives a frequency of
1.34´10-6/km/year
(4 cases in 297,565 km-years with 90% reduction).
12A.5.3
Alternate Approach to Anchor Damage
Frequency
While international data is commonly applied to infer
failure rates for
Frequency of Anchor Drop
Emergency Conditions
Vessels may drop anchor due to emergency conditions
such as fog, storm, or due to collisions or machinery failure. The likelihood of anchoring due to adverse weather
conditions is expected to be low especially for the larger vessels who will
determine whether dropping an anchor is the safest option. Furthermore, knowledge of vessel position
from onboard navigation systems should prevent inadvertent dropping of an
anchor onto a pipeline delineated on the navigation chart.
To
estimate the frequency of emergency anchoring, data from the Marine Department
of Hong Kong [5] is used. The
distribution of incidents of all types (Figure
12A.4) shows that most incidents are concentrated in the harbour regions
near Yau Ma Tei, Tsing Yi and Tuen Mun. The region near
the proposed pipeline indicates low incident rates, although some areas of
Average
values of 0.3 appearing in Figure 12A.4
clearly refers to a single incident that occurred during
the 3-year period from 2001 to 2003. The
size of each cell in Figure 12A.4 is
one nautical mile, or approximately
1.852 ´ 1.852 = 3.4 km2. A value of 0.3 refers then to an incident
frequency rate of 0.3/3.4 @ 0.1 /km2/year. This incident rate is taken to be appropriate
for sections of the pipeline away from the busy
The incident rate for
For comparison, the total number of incidents from
1990-2008 in the 1830 km2 area of Hong Kong SAR waters was 6491
[16]. This gives a territory average of
0.19 /km2/year.
Figure 12A.4 Average
Annual Incident Distribution (2001-2003)
|
The distribution by types of incidents (Figure 12A.5) shows that most incidents
are collisions or contact. Not all
incidents will result in an anchor drop.
Most collisions, for example, are not serious. It is assumed therefore that only 10% of
incidents will result in an emergency anchor drop.
Once the anchor is dropped, it may fall directly on
the pipeline causing damage. A greater
concern is the possibility of an anchor being dragged across the seabed and
into the pipeline. In an emergency
situation such as mechanical failure, it is possible that the vessel is still
moving when the anchor is deployed.
Since anchors can be dragged significant distances, the resulting
pipeline contact frequencies tend to be higher compared to a simple anchor
drop. In most instances, however, the
ship master’s first action will be to reduce speed to near stationary and then
drop anchor if necessary. For the purpose
of this analysis, it was assumed that 90% of ships drop anchor at near rest (1
knot), while the other 10% drop anchor at 4 knots due to mechanical failure and
the uncontrolled advance of the vessel.
Figure 12A.5 Distribution of Incident Types
(1990-2008)
|
The efficiency of an anchor is defined according to
its holding capacity:
Holding capacity = anchor
weight ´ efficiency
The efficiencies for different classes of anchor [19]
are given in Table 12A.16. It is believed that types E and F are common
on large commercial vessels.
Table 12A.16 Anchor
Efficiency
Class |
Efficiency |
A |
33-55 |
B |
17-25 |
C |
14-26 |
D |
8-15 |
E |
8-11 |
F |
4-6 |
G |
<6 |
This definition can be used to calculate the drag
distance. The work done in dragging an
anchor through some distance must be equal to the change in kinetic energy in
bringing the ship to rest.
Anchors are designed to penetrate into the seabed for
maximum holding capacity. As an anchor
is dragged across the seabed, it will begin to penetrate into the mud; the
softer the soil, the greater the penetration.
Maximum holding capacity is only reached once the maximum penetration
depth has been reached i.e. the efficiency is a function of penetration
depth. As a conservative approach, the
lowest efficiency anchor, type E, is assumed for the calculations. The efficiency is halved again to allow for
the varying restraining force with depth.
The efficiency is therefore assumed to be 2.
Table 12A.17 gives some drag distances resulting from
these calculations. It can be seen that
most vessels will drag an anchor for less than about 20m. Ocean-going vessels can drag an anchor over
significantly greater distances due to the larger mass and hence kinetic energy
of the ship. This class of ship is
subdivided into different sizes to reflect the distribution of ships expected
along the proposed pipeline route (see Table
12A.8). A 150,000 tonne ship is the
largest of ships visiting
Table 12A.17 Drag
Distances
Class |
(dwt) |
Displacement (tonnes) |
|
Anchor |
Drag Distance (m) |
Fishing vessel Rivertrade
coastal vessels Ocean-going vessels Fast Launches Fast ferries Other |
1,500 –
25,000 25,000 –
75,000 75,000 –
100,000 |
400 1,500 1,500 –
35,000 35,000 –
110,000 110,000 –
150,000 150 150 200 |
(60%) (35%) (5%) |
1 2 2 – 5 5 - 12 12 - 15 0.1 0.5 0.2 |
7 13 13 – 118 118 – 154 154 – 168 25 5 17 |
The frequency of anchor drag impact can then be
calculated as:
Impact freq =
incident
freq (/year/km2) ´ probability
of anchor drop ´ drag
distance/1000 (1)
where the drag distance is in metres. This gives an impact frequency per km of
pipeline per year. If an impact occurs,
the damage may not be severe enough to cause containment failure. Based on PARLOC 2001, approximately 22% of
anchor /impact incidents result in containment failure when considering all
pipe diameters. Larger pipes, however,
fail three times less often. This
suggests that 7% of incidents would result in a loss of containment.
This approach was applied to each section of the
pipeline and to each class of vessel.
The marine traffic incident rate was assumed to apply equally to all
classes of vessel.
The hydrographic survey [7]
identifies seabed conditions as very soft clay.
Under these conditions, significant anchor penetration can occur
[19]. For example, a 15 tonne anchor can
penetrate to 17m, and a 2 tonne anchor can penetrate to 9m. These data apply to high efficiency anchors
and less penetration is to be expected for the commonly used types E and F, but
nevertheless, it is likely that a wide range of anchors sizes will be able to
achieve 3m penetration during emergency anchoring scenarios and hence may
interact with the proposed pipeline.
MARAD Study
An alternative to using the incident frequency from Figure 12A.4 is to use data from the
MARAD study [18] which reported that the frequency of collisions in
The results from this analysis are compared in Figure 12A.6. Also shown are the loss of containment
frequencies obtained from PARLOC 2001 for the platform safety zone and mid-line. These are assumed to be representative of
areas of high and low marine activity respectively. It can be seen that there is some spread in
the predictions. The platform safety
zone and mid-line frequencies differ by almost two orders of magnitude but
effectively bound most of the other predictions.
Figure 12A.6 Anchor
Damage Frequency Based on Marine Incidents
The calculations are broadly consistent with failure
frequencies from PARLOC 2001. The frequency
obtained from PARLOC 2001 for the mid-line is appropriate for regions of low
marine vessel volume. The platform
safety zone frequency is regarded as appropriate for the failure frequency in
locations of high marine traffic. Some
sections have intermediate levels of marine activity and so a frequency of 10-4
per km-year is adopted for these sections.
Based on the above considerations, the failure
frequencies due to anchor impact used in this study are as summarized in Table 12A.18. A low frequency was assigned to the Black
Point approach since no vessel movements were observed in this area from the
marine radar tracks.
Table 12A.18 Anchor
Damage Frequencies used in this Study
Pipeline
section |
Frequency |
Comment |
Boundary Section |
1´10-4 |
Medium marine traffic |
|
8.6´10-4 |
High marine traffic |
Black Point West |
1´10-4 |
Medium marine traffic |
Black Point Approach |
1.37´10-5 |
Low marine traffic |
12A.5.4
Pipeline Protection Factors
Many pipelines are trenched to protect them from
trawling damage. In the pipeline
database in PARLOC 2001, 57% by length of all lines have some degree of
protection, either trenching (lowering) or burial (covering) over part or all
of their length. Considering large and
small diameter lines, the proportion of lines with some degree of protection
are 59% by length for lines <16" diameter and 68% for larger diameter
lines. It is, however, concluded in the
PARLOC report that there have been insufficient incidents to determine a clear
relationship between failure rate and the degree of protection.
The loss of containment frequencies
given in Table 12A.18 assume
minimal protection since they are based on the PARLOC data. The proposed CAPCO pipeline has rock armour
protection specified for its whole length.
To allow for this, protection factors were applied. Based on the classes of marine vessel found
along the proposed route (Table 12A.2),
most classes of ship have anchors below 2 tonnes in weight. Only ocean-going vessels have anchors up to
15 tonnes. The rock armour protection
along the route is designed to protect against either 3 – 5 tonne anchors
(trench types 1 and 2) or 19 tonne anchors (trench type 3). The analysis therefore assigns protection
factors for the rock armour and makes a distinction between ocean-going vessels
that have large anchors and other types of vessel which have smaller
anchors.
Trench types 1 and 2 were assumed to provide
99%protection for anchors smaller than 2 tonnes. These trench types should also offer some
protection against larger anchors. For
ocean-going vessels, 60% of them have anchors below about 5 tonnes (Table 12A.8) and so trench type 1 should
offer reasonable protection against these vessels. 50% protection was assumed for ocean-going
vessels. For simplicity, trench type 2 was
treated the same way as type 1 and 50% protection was assumed for large
anchors. This is a little conservative
since trench type 2 is designed to protect anchors up to 5 tonnes.
Trench type 3 (deigned to protect against 19 tonne
anchors) was assumed to provide 99% protection for anchors greater than 2
tonnes, and greater protection of 99.9% for small anchors below 2 tonnes.
12A.5.5
Summary of Failure Frequencies for the
Proposed CAPCO Pipeline
Based on the above discussions, the
failure frequencies used in this study are as summarized in Table 12A.19.
The failure frequencies specified in Table 12A.19 will apply to each of the
two pipelines.
Table 12A.19 Summary
of Failure Frequencies used in this Study
Pipeline
section |
Trench type |
Corrosion /defects (/km/year) |
Anchor/Impact |
Others /km/year |
Total* /km/year |
||
Frequency (/km/year) |
Protection factor (%) |
||||||
anchor<2 |
Anchor>2 |
||||||
Boundary Section |
2 |
1.18´10-6 |
1´10-4 |
99 |
50 |
1.34´10-6 |
3.5´10-6 |
|
3 |
1.18´10-6 |
8.6´10-4 |
99.9 |
99 |
1.34´10-6 |
4.1´10-6 |
Black Point West |
2 |
1.18´10-6 |
1´10-4 |
99 |
50 |
1.34´10-6 |
3.5´10-6 |
Black Point Approach |
1 |
1.18´10-6 |
1.37´10-5 |
99 |
50 |
1.34´10-6 |
2.7´10-6 |
* The calculation of total failure
frequency takes into account the size distribution of ships (based on 2011
marine traffic) and the protection factors for anchors
The outcome of a hazard can be predicted using event tree
analysis to investigate the way initiating events could develop. This stage of the analysis involves
development of the release cases into discrete hazardous outcomes. The following factors are considered:
·
Failure
cause;
·
Hole
size;
·
Vessel
position and type; and
·
Ignition
probability.
The probabilities used in the event trees are
discussed below.
Failure Cause
Failures due to corrosion and other events are
considered separately from failures caused by anchor impact. This is because the hole
size distribution is different in each case, as described below. Also, in the event of failure due to anchor
impact, the probability of vessel presence is assumed to be higher, as
discussed later.
Hole Size Distribution
The data on hole size
distribution in PARLOC 2001 is summarised in Table 12A.20.
This data on hole size
distribution is clearly limited, particularly for large diameter
pipelines. One approach is to compare
this distribution with that for onshore pipelines, which include a much larger
database of operating data and failure data.
For example, the US Gas database [15] is based on 5 million pipeline
km-years of operating data as compared to 300,000 km-years in the PARLOC study.
Table 12A.20 Hole Size Distribution from PARLOC 2001
Pipeline size |
|
Hole size (mm) |
||
Location |
0 to 20mm |
20 to 80mm |
>80mm |
|
2 to 9" |
Safety zone Mid
line |
6 14 |
3 (1 rupture) 4 (2 ruptures) |
2 1 (1 rupture) |
10 to 16" |
Safety zone Mid
line |
1 1 |
1 |
4 (3 ruptures) 3 |
>16" |
Safety zone Mid
line |
1 2 |
|
2 (2 ruptures) |
Total |
|
25 (55%) |
8 (18%) |
12 (27%) |
|
An analysis of hole size distribution for onshore pipelines
as given in the US Gas [15] and European Gas Pipelines databases [20] provides
a hole size distribution as given in Table 12A.21.
Table 12A.21 Hole Size Distribution Adopted for Corrosion and Other
Failures
Category |
Hole Size |
Proportion |
Rupture (Half
Bore) |
22" or
558mm |
5% |
Puncture |
4" or
100mm |
15% |
Hole |
2" or 50mm |
30% |
Leak |
<25mm |
50% |
The above distribution is largely similar to the distribution
derived in the PARLOC report [6]. The
only difference is the consideration of a small percentage of ruptures. It is a matter of debate whether ruptures
could indeed occur although ruptures extending over several metres are reported
in the various failure databases.
In this study, it is proposed that the hole size distribution given in Table 12A.21 be adopted for failures caused by corrosion and
‘other’ failures (including material/weld defect). In the case of failures caused by anchor
damage, the hole sizes are expected to be larger. The distribution given in Table 12A.22 is adopted.
Table 12A.22 Hole Size Distribution for Anchor Impact
Category |
Hole Size |
Proportion |
Rupture (Full Bore) |
Full bore |
10% |
Major |
22" or
558mm (half bore) |
20% |
Minor |
4" or 100mm |
70% |
Vessel Position
In the case of failures due to corrosion/other
events, the probability of a vessel being affected by the leak is calculated based
on the traffic volume and the size of the flammable cloud. Dispersion modelling using PHAST [21] is used
to obtain the size of the flammable cloud for each hole
size scenario and four weather scenarios covering atmospheric stability classes
B, D and F. Once the cloud size is
known, the probability that a passing marine vessel will travel through this
area within a given time can be calculated.
A time period of 30 minutes is used since it is assumed that if a leak
occurs, warnings will be issued to all shipping within 30 minutes. Further details on the dispersion modelling
are given in Section 12A.6.
In the case of failures due to anchor impact, the
following two scenarios are considered:
·
“Vessels
in vicinity” - the vessel that caused damage to the pipeline (due to anchoring)
is still in the vicinity of the incident zone.
The probability of this is assumed to be 0.3; and
·
“Passing
vessels” - ships approach or pass the scene of the incident following a
failure. In this case, the probability
of a vessel passing through the plume is calculated using the same method as
for a corrosion failure; i.e. based on cloud size and traffic volume.
Event trees showing these scenarios are given in Figures 12A.7 and 12A.8. If a vessel passes
through the flammable gas cloud, a distinction is further made between vessels
passing directly over the release area and vessels passing through other parts
of the cloud. This is discussed further
in the following section.
Figure 12A.7 Event
Tree for External Damage from Anchors
Figure 12A.8 Event
Tree for Spontaneous Failures
|
|
It is assumed that at most, only one vessel will be
affected by a pipeline failure. Once the
flammable plume is ignited, the resulting fire will be visible and other ships
will naturally avoid the area.
Vessel Type
The categorisation of vessel types follows those
identified from the radar tracks (Table
12A.2), namely:
·
Fishing
vessels and small crafts;
·
Rivertrade coastal vessels;
·
Ocean-going
vessels;
·
Fast
Launches;
·
Fast
ferries;
·
‘Others’
(assumed to be small vessels)
The relative proportion of the different
vessel types will vary along the pipeline route, as indicated in Table 12A.4.
Ignition Probability
Ignition of the release is expected only
from passing ships or ships in the vicinity.
Ignition probabilities derived from offshore pipeline releases in the
vicinity of an offshore platform are given in Table 12A.23 [22]. Similar
values are adopted in this study, as given in Table 12A.24.
Table 12A.23 Pipeline
Hydrocarbon Release Ignition Probability in Platform Vicinity [23]
Typical
Ignition Probability (integrated platform) |
|||
Location of release |
Massive gas release
(>20 kg/s) |
Major gas release |
Minor gas release(<2
kg/s) |
Riser above sea* |
0.168 |
0.026 |
0.005 |
Subsea |
0.443 |
0.13 |
0.043 |
Typical
Ignition Probability (bridge linked platform) |
|||
Location of release |
Massive gas release
(>20 kg/s) |
Major gas release (2-20 kg/s) |
Minor gas release (<2 kg/s) |
Riser above sea* |
0.078 |
0.013 |
0.002 |
Subsea |
0.14 |
0.051 |
0.002 |
|
* 'Riser
above sea' refers to pipeline riser portion that is above sea level
Table 12A.24 Ignition
Probabilities used in Current Study
Release Case |
Ignition Probability |
|
|
Passing Vessels (1) |
Vessels in Vicinity
(2) |
<25mm |
0.01 |
n/a |
50mm |
0.05 |
n/a |
100mm |
0.1 |
0.15 |
Half bore |
0.2 |
0.3 |
Full bore |
0.3 |
0.4 |
1.
Values
applied to passing vessels for all types of incidents, i.e. corrosion, others
and anchor impact. 2.
Values
applied only to scenarios where the vessel causing pipeline damage due to
anchor impact is still in the vicinity. |
12A.5.7
Second Phase Construction Activities
The second pipeline may be constructed concurrently
with the first, or two years later in 2014.
From a risk perspective, construction of the pipelines at different times
may present an increase in risk due to construction activities from the second
pipeline impacting on the first operational pipeline.
The project has taken this into consideration with
the following safeguards:
·
The
two pipelines will be located 100 m apart;
·
The
pipelines are planned to run parallel without any crossing points and without
crossing any other existing pipelines;
·
Strict
procedures for construction activities involving surveys, confirmation of
location using Global Positioning Systems and the demarcation of alignment
using marker buoys;
·
The
pipelines are protected against damage from dredging by rock protection along
their full length; and
·
Design
for the second pipeline will be taken into account during construction of the
first pipeline. Critical areas, such as
the shore approaches will be pre-constructed in parallel for the two pipelines
as far as practicable.
The Gas Production & Supply Code of Practice [24]
provides a practical guidance in respect of the requirements of the Gas Safety
Ordinance Cap 51 and the Gas Safety (Gas Supply) Regulations. Article 23A of these regulations requires
that:
·
No
person shall carry out, or permit to be carried out, any works in the vicinity
of a gas pipe unless he or the person carrying out the works has before
commencing the works, taken all reasonable steps to ascertain the location and
position of the gas pipe; and
·
A
person who carries out, or who permits to be carried out, any works in the
vicinity of a gas pipe shall ensure that all reasonable measures are taken to
protect the gas pipe from damage arising out of the works that would be likely
to prejudice safety.
Work, ‘in the
vicinity’ is defined according to Table
12A.25 and these guidelines apply to both onshore and subsea
pipelines. Although many of the
activities listed are not directly relevant to the proposed CAPCO pipeline, Table 12A.25 serves to indicate typical
effects distances for different types of work and when special precautions are
warranted. A separation distance of 100m
is very significant compared to distances listed in Table 12A.25. This, combined with the strict procedures that will be
followed and the pipeline protection provided, suggests that the likelihood of damage
to the first operational pipeline from construction activities during phase 2
will be very low. This is therefore not
considered further in this study.
Table 12A.25 Works
in the Vicinity of Gas Pipes
Type of Work |
Distance |
Trench or other
excavation up to 1.5m in depth in stable ground |
10m |
Trench or other
excavation over 1.5m and up to 5m in depth |
15m |
Trench or other
excavation in stable ground over 5m in depth |
20m |
Welding or hot works
near exposed gas pipes or above ground installations |
10m |
Piling, percussion moling
or pipe bursting |
15m |
Works near high pressure pipelines |
20m |
Ground investigation and any kind of
drilling or core sampling |
30m |
Use of explosives |
60m |
The construction activities may also increase risk by
increasing the population within the vicinity of the operational pipeline. Any incident affecting the operational pipeline
may impact on the construction workers and lead to a higher number of
fatalities.
The hazard effects exceed 100m only for the half bore
rupture case in weather condition 7D (refer to Consequence Analysis). This scenario has a hazard range of 115
m. Geometric considerations (Figure 12A.9) imply that a leak from a
section of pipeline just 114m long has the potential to reach the workers 100 m
away.
Figure 12A.9 Construction
Workers’ Proximity to Pipeline
|
An incident at the operating pipeline may be caused
by internal failure or external impact.
Internal Failure
The failure frequency (Table 12A.19) for internal failure is
2.52´10-6 /km/year ([1]) . The
frequency of events from the operational pipeline impacting on construction
workers at the second pipeline may be estimated from:
/year
Where the factor of 114/1000 arises from the
geometric considerations and the fact that an incident must occur within a 114m
length section of the pipeline to affect the workers. 0.695 refers to the probability of weather
category 7D and a factor of 1/6 is applied to approximate the probability of
the wind blowing towards the construction workers. The factor of 0.05 corresponds to the
probability of the leak size being half bore rupture for internal failures and
0.2 corresponds to the ignition probability for this sized leak.
External Impact
The highest frequency (ie.
/year
Where the probability of half bore rupture is taken
to be 0.2 for external damage and the factor of (1-0.3´0.3) represents the probability that the
vessel causing the damage did not itself ignite the release (0.3 for the vessel
that caused the damage is still present and 0.3 for the ignition probability). Other terms are the same as in the internal
failure case.
Combining the internal and external
failure scenarios gives a total frequency of 1.09´10-9 per year that the
construction workers will be affected by an incident at the operational
pipeline. Construction, however, is
expected to take 11 months and will take place for 12 hours per day, except for
the
12A.6.1
Overview
In the event of loss of containment, the gas will
bubble to the surface of the sea and then disperse. If it comes in contact with an ignition
source, most likely from a passing marine vessel, it could lead to a flash fire
which will propagate through the cloud to the point of release and result in a
gas fire above the water surface.
If a marine vessel passes into a plume of gas and
ignites it, then there is the possibility of fatalities on that ship due to the
flash fire. If a vessel passes through
the ‘release area’ of the release, the vessel will likely be affected also by
the ensuing fire and the consequences will be more severe. If the release gets ignited, it is presumed
that no further ships will be involved because the fire will be visible and
other ships will naturally avoid the area.
In other words, it is assumed that at most, only one ship will be
affected.
Further details are described in the following
paragraphs.
12A.6.2
Source Term Modelling
The release rate is estimated based on standard
equations for discharge through an orifice.
The empirical correlation developed by
The results are presented in Figure 12A.10. For holes
with equivalent diameter smaller than about 100 mm, the discharge rate
diminishes rather slowly because of the large inventory in each pipeline (about
1,380 tonnes). For half and full bore
failures, the discharge rate diminishes more quickly over a period of about
30-60 minutes.
Figure 12A.10 Variation
of Release Rate with Time
|
12A.6.3
Dispersion Modelling for Subsea Releases
In the event of a release from the subsea pipeline,
the gas jet is expected to lose momentum and bubble to the surface. The simplest form of modelling applied to
subsea releases is to assume that the dispersing bubble plume (driven by gas
buoyancy) can be represented by a cone of fixed angle (Figure 12A.11)
[23]. The typical cone angle is between 10 to 12°.
However, Billeter and Fannelop
[23] suggested that the 'release area' (where bubbles break through the
surface) is about twice the diameter of the bubble plume. Hence, an angle of 23° was recommended and is used in this
study.
Based on Figure 12A.11, the water depth is
between 2-5m for much of the proposed pipeline route, increasing to 20m in
Figure 12A.11 Simple
Cone Model for Subsea Dispersion
|
12A.6.4
Dispersion above Sea Level
The gas will begin to disperse into the atmosphere
upon reaching the sea surface. The distance
to which the flammable envelope of gas extends will depend on ambient
conditions such as wind speed and atmospheric stability as well as source
conditions. The extent of the flammable
region is taken as the distance to 0.85 LFL (Lower Flammable Limit).
Conditions at the source such as momentum and
buoyancy are important. At shallower
depths and high release rates, the gas will have a large momentum at the sea
surface resulting in a plume extending rapidly upwards into the
atmosphere. For smaller releases or
release from deeper water, the gas will lose all momentum by the time it
reaches the sea surface resulting in a plume of greater horizontal extent. Dimensional analysis using the Froude number
[23] suggests that momentum and buoyancy are both important over most release
scenarios considered in the current study.
Only full bore ruptures in shallow water result in a momentum dominated
jet release.
The above sea dispersion was modelled using PHAST
[21]. Based on the above discussion, to
achieve realistic simulations it is important to give due consideration to the
momentum and buoyancy of the source. The
gas was assumed to gain heat from the sea water, during transport and following
a release. The gas was therefore assumed
to be released at 20°C and 100barg. Being lighter than air, natural gas lifts
away from the sea surface under all atmospheric conditions.
The cone model is believed to be a reasonable
approach for estimating the ‘release area’ for small to moderate releases. The worst scenario is deep water, which
produces a large ‘release area’ and hence low efflux momentum for a given mass
release rate. The deepest water case of
20m was therefore chosen for analysis. A
low momentum gives a lower plume rise and hence a larger
hazardous area near the sea surface.
The cone model, however, has not been validated for massive releases
such as would occur in a half bore or full bore rupture. To err on the cautious side, a larger
‘release area’ was assumed for massive releases. The diameter of the release area was
increased by 50% for half bore rupture and by 100% for full bore rupture
scenarios. This lowers the source
momentum and gives conservative results.
PHAST was used to model the plume dispersion as an
area source on the surface of the ocean.
The mass release rate, the release velocity and temperature were
specified and the release was assumed to be vertical. The surface roughness parameter was assumed to
be 0.043, a value appropriate for dispersion over water. Even though the release is a transient,
particularly for the large release scenarios, the time constant for the release
is still longer than the dispersion time scale.
The modelling therefore assumed a steady release of gas at the maximum
(initial) release rate. Again, this is
conservative. Simulations were performed
for atmospheric stability classes of B, D and F to cover the range of
meteorological conditions expected.
Given that the plume in all cases lifted away from the surface due to
buoyancy, the length of the plume was taken to be the maximum extent of the
plume in the windward direction up to the ship height which is assumed to be a
maximum of 50m.
The relative occurrence of weather conditions 2F, 3D,
7D and 2.5B were taken to be 0.083, 0.070, 0.695 and 0.152 respectively to
match conditions measured at the Sha Chau meteorology station (Table 12B.6). This is based
on the average of the most recent 5 years of meteorological data from 2004 to
2008.
12A.6.5
Impact Assessment
Impact on Population on Marine Vessels
The hazardous distance was taken to be the distance
to 0.85 LFL as discussed above. It was
assumed that ships would be at risk for 30 minutes before warnings could be
issued to advice vessels to avoid the area.
Knowing the marine vessel traffic (in ships per day per km of pipeline),
the probability that a passing ship will cross through the flammable plume
during this 30 minutes is calculated as:
Prob. = (3)
If a marine vessel comes into contact with the
flammable plume and causes ignition, the resulting flash fire may lead to
fatalities depending on the type of ship.
Small open vessels such as fishing boats are expected to provide less
protection to their occupants. Large
ocean-going vessels will provide better protection. Fatality factors are therefore applied to
each class of vessel to take into account the protection offered by the
vessel. These take into consideration:
·
The
proportion of the passengers likely to be on deck or in interior compartments.
·
The
materials of construction of the vessel and the likelihood of secondary fires.
·
The
size of the vessel and hence the likelihood that it can be completely engulfed
in a flammable gas cloud.
·
The
speed of the vessel and hence its exposure time to the gas cloud.
·
The ability
of gas to penetrate into the vessel and achieve a flammable mixture.
Considering fast ferries; they are air conditioned
and travel at high speeds in excess of 30 knots (15m/s). If the occupants are to be affected by a
flash fire, gas must penetrate into the interior of the vessel, achieve a
flammable mixture and ignite. The time
to transit the largest gas cloud of 95m is of the order of 7 seconds. Assuming typical air ventilation rates of 6
to 10 volume changes per hour, a time constant for changes in gas concentration
within a ferry can be derived as 6 to 10 minutes. This implies that it would take several
minutes for the gas concentration within a ferry to respond to changes in
concentration in the ambient air. Given
that the exposure time is mere seconds, it becomes apparent that it is very
difficult to achieve a flammable mixture of gas within a ferry. Based on these considerations, the fatalities
assumed in the current study for fast ferries and other vessels are as given in
Table 12A.26.
If a ship enters the ‘release area’ and
ignites the gas cloud, the vessel is more likely to be caught in the ensuing
fire. This is assumed to result in more
severe consequences with potential for 100% fatality of occupants. The probability of this is calculated using a
similar equation as above (Equation 3)
but replacing the cloud size with the release area diameter.
Table 12A.26 Fatality
Probabilities
Class |
|
Fatality |
|
|
|
‘Release area’ |
‘Cloud area’ |
Fishing vessels Rivertrade
coastal vessels Ocean-going vessels Fast launches Fast ferries Others |
1 1 1 1 1 1 |
0.9 0.3 0.1 0.9 0.3 0.9 |
If the failure is caused by corrosion, a passing ship
may pass through the flammable plume or release area with a probability given
by Equation 3. If the failure is caused by third party
damage, then two scenarios are considered as mentioned in Section 12A.5. The vessel
that caused the incident may still be in the area and may ignite the plume, or
if this vessel is no longer present, a passing ship may pass through the
plume. The probability that the vessel
causing the incident is still present is assumed to be 0.3 and this is assumed
to result in 100% fatality.
The analysis limits the number of ships involved to
one. It is assumed that once the plume
is ignited, other ships will avoid the area.
Hazard distances are determined from the dispersion
modelling. Given that natural gas is buoyant
and tends to lift away from the sea surface, the hazard distance is defined as
the gas cloud width near sea level where ignition is possible by passing
ships. Specifically, the hazard distance
is taken to be the maximum width within 50m of the sea surface (Figure 12A.12). Based on this, the hazard distances obtained
from dispersion modelling are summarised in Table
12A.27.
Figure 12A.12 Hazard
Distance
|
Table 12A.27 Hazard
Distances for Gas Cloud Dispersion
Hole Size (mm) |
End Point Criteria |
Marine Vessel Hazard Distance (m)* |
|||
Weather
conditions |
|||||
|
|
2F |
3D |
7D |
2.5B |
Full bore |
0.85LFL |
56 |
57 |
82 |
63 |
Half bore |
0.85LFL |
53 |
53 |
115 |
56 |
100 |
0.85LFL |
59 |
56 |
80 |
43 |
50 |
0.85LFL |
35 |
37 |
52 |
32 |
25 |
0.85LFL |
22 |
27 |
33 |
24 |
* Distances quoted are those for releases from 20m water
depth. Deep water releases give higher
hazard distances and were used in the assessment as conservative upper limits.
The frequencies and consequences of the various
outcomes of the numerous accident scenarios are integrated at this stage, to
give measures of the societal risk (FN curves and Potential Loss of Life) and
individual risk.
Risk results are compared with the criteria for
acceptability as laid down in the Hong Kong Planning Standards and Guidelines,
chapter 12 [25] and also in Annex 4 of the Technical Memorandum of EIAO. However, these risk guidelines cannot be
applied directly for transport operations (such as pipelines). Since transport operations extend over several
kilometres and communities, they cannot be equated with risks from fixed
installations (such as an LPG plant, refinery or a petrochemical plant) which
have a defined impact zone. As a result,
a pipeline of 1 km length is considered as equivalent to a fixed installation
for the application of risk criteria.
This approach is adopted internationally [26] and was adopted by the
consultant in similar studies for onshore and offshore high pressure gas
pipelines. Based on this approach, the
results are presented on a per-kilometre basis for each section of the
pipeline.
The individual risk (IR) criterion for a potentially
hazardous installation specifies that the risk of fatality to an offshore
individual should not exceed
1´10-5
per year. It is generally accepted that
the same IR criteria should also apply for transport operations.
Risk results are presented in the Section 12 of the EIA Report.
[1] ERM-Hong Kong, Black Point Gas Supply
Project, Project Profile, June
2009.
[2] WorleyParsons Resources and Energy, Drawing
HKLNG-WPL-00-PIP-PL-009, revision 0, Gas Pipeline Trenching and Protection,
2008.
[3] BMT Asia Pacific Ltd, Marine Impact
Assessment for Black Point & Sokos islands LNG
Receiving Terminal & Associated Facilities, Pipeline Issues, Working Paper
#3, Issue 5, Apr 2006.
[4]
[5] Marine Department, Marine Traffic Risk Assessment
for Hong Kong Waters (MARA Study), March 2004.
[6] Health & Safety Executive, PARLOC 2001 The Update of Loss of Containment Data for Offshore
Pipelines, 5th Edition, 2003.
[7] EGS Earth Sciences & Surveying, Hydrographic and geophysical Survey for Proposed LNG
Terminal, Final Survey Report, 2005.
[8] ERM, Environmental and Risk Assessment
Study for a Liquefied Natural Gas (LNG) Terminal in the Hong Kong SAR, April
2005.
[9] Marine Department,
[10] Personal Communication with BMT.
[11] UKAEA, Major Hazard Incident Database
(MHIDAS) Silver Platter.
[12] Institution of Chemical Engineers
[13] National Transportation Safety Board, Natural
gas Pipeline Rupture and Fire During Dredging of Tiger Pass, Lousiana, October 23, 1998.
[14] National Research Council, Improving Safety
of Marine Pipelines, 1994.
[15] PRC International American Gas Association,
Analysis of DOT Reportable Incidents for Gas Transmission and Gathering
Pipelines – January 1, 1985 Through December 31, 1994 Keifner
& Associate Inc., 1996.
[16] Marine
Department, Hong Kong Government, Statistics on Marine Accidents, 1990-2008, www.mardep.gov.hk.
[17] Health and Safety Executive
[18] Marine Department, The
MARAD Strategy Report Comprehensive Study on Marine Activities Associated Risk
Assessment and Development of a Future Strategy for the Optimum Usage of Hong
Kong Waters, 1997.
[19] Vryhof, Vryhof Anchor Manual, www.vryhof.com, 2005.
[20] European Gas Pipeline Incident Data Group 3rd
EGIG-Report 1970-1997.
[21] DnV Technica, PHAST Release Notes, DnV
Technica Inc., Temecula, CA.,
1993.
[22] Centre of Chemical Process Safety, Guidelines
for Use of Vapour Cloud Dispersion Models, 1996.
[23] P J Rew, P
Gallagher, D M Deaves, Dispersion of Subsea Releases:
Review of Prediction Methodologies, Health and Safety Executive, 1995.
[24] The Gas Authority, Gas Production &
Supply Code of Practice, GPS 01, 1st Edition, The
Government of the
[25] Planning Department, Hong Kong Planning
Standards & Guidelines Chapter 12,
[26] M J Pikaar, M A
Seaman, A Review of Risk Control, Ministerie VROM
(1995/27A), 1995.