12B                                  Quantitative Risk Assessment for Gas Receiving Stations

12B.1                            Introduction

This study covers the details of the Quantitative Risk Assessment (QRA) for the Gas Receiving Stations (GRSs) at the Black Point Power Station (BPPS) which will receive natural gas through two subsea pipelines from the Mainland.  Detailed information of the study methodology is presented here whilst the results and conclusions are given in the Section 12 of the EIA Report.

The two pipelines to BPPS will terminate at two Gas Receiving Stations (GRSs), one for each submarine pipeline.  The first GRS (GRS ‘A’) will be located adjacent to the existing GRS for the Yacheng pipeline, while the second (GRS ‘B’) will be located on reclaimed land on the north side of BPPS (Figure 12B.1).  The first GRS will be constructed in 2011 with operations beginning in late 2011.  The second GRS is expected to be constructed in around 2014.  From a risk perspective, construction at different times represents the worst case and this is considered in the analysis.

The analysis considers a single GRS operating in 2011 as the base case, the Second Phase construction in 2014 and a future year 2021 when both GRSs will be operational.

Figure 12B.1  GRS Locations

Black Point Power Station

 

Existing GRS

 

GRS on Reclamation (GRS ‘B’)

 

Co-located GRS (GRS ‘A’)

 


 

12B.2                            Design Details

Each GRS will comprise the following facilities:

·           2 emergency shutdown (ESD) valves;

·           1 pig receiver, with associated service piping;

·           Station inlet header;

·           2 inlet filter-separators (plus 1 standby);

·           2 metering runs (plus 1 standby);

·           3-7 water bath gas heaters (3 to 4 large water bath heaters, or 6 to 7 smaller units);

·           2 pressure control runs (plus 1 standby); and

·           Station export header.

A process flow diagram is shown in Figure 12B.2.  The two GRSs are essentially similar.  Gas will be received via the two offshore pipelines and the first major piece of equipment in the station will be an Emergency Shutdown (ESD) valve, which can be closed by means of the station ESD system in the event of an emergency, isolating the station from the source of gas.  For emergency depressurization of the GRS facilities, a vent stack will be provided.

Downstream of the ESD valves will be the pig receiver.  This enables the running of cleaning and inspection pigs in the pipeline.  Following the pig receiver are the inlet filter units, metering runs, heaters and pressure letdown section where the pressure is reduced to about 38 barg.  The gas is then sent out to distribution headers to supply the power station.  The headers from GRS A and GRS B are combined at the mixing station.

The existing vent stack will provide a common vent for all 3 GRSs to allow depressurisation of equipment.  The stack, however, will be relocated further northeast to make space for the co-located GRS.

Design details are yet to be finalised.  Where there is uncertainty in the design, this analysis has erred on the conservative side.  For example, there may be 3 or 4 large water bath heaters, or 6 or 7 smaller units.  While the total heating capacity will be the same, a larger number of heaters creates a higher failure frequency and hence 7 heaters are assumed in the analysis as a conservative measure.  Adopting such an approach ensures this QRA will remain valid, even if minor design changes are introduced during the detailed design stage.  The layout for the two GRSs is shown in Figure 12B.3.

Figure 12B.2  Gas Receiving Station Process Flow Diagram

 

Figure 12B.3 GRS Layout


12B.3                            Site Description

12B.3.1                      Population Data

The BPPS area is generally remote with very low population in the vicinity.  Both land and marine populations are considered in the analysis, for the year 2011 (the expected year of completion of the 1st GRS), the phase 2 construction period in 2014 and a future year 2021.  The consequence analysis (Section 12B.6) demonstrates that the maximum extent of hazard effects reach about 335 m.  The population assessment therefore considered all offsite population within about 500 m of the proposed GRS.  The population at the GRS sites, such as workers, are considered onsite population and therefore outside the scope of this QRA.

Land Population

There is no land based population within 500 m of the proposed GRSs. 

The security entrance to BPPS is more than 600 m from the GRS facilities.  The nearest industrial facilities in Lung Kwu Sheung Tan are about 1.4 km away and Lung Kwu Tan Road is more than 700 m away.  None of these populations will be impacted by any release from the GRSs.

Marine Population Estimation

Black Point is situated near Deep Bay.  The marine traffic in the vicinity includes passenger ferries, container ships and rivertrade vessels going to Guangzhou and other Pearl River Ports.  Small fishing vessels and leisure crafts also contribute to the marine traffic in the Black Point region.

Vessel Population

The vessel population used in this study are as given in Table 12B.1.  The figures are based on BMT’s Marine Impact Assessment report [3] except those for fast ferries.  The maximum population of fast ferries is assumed to be 450, based on the maximum capacity of the largest ferry operating in the area.  However, the average load factor for fast ferries to Pearl River ports is only 31.8% [4].  Hence, a distribution in ferry population was assumed as indicated in Table 12B.1.  This distribution gives an overall load factor of about 52% which is conservative and covers any future increase in vessel population.  There is an additional category in the traffic volume data called ‘Others’.  These are assumed to be small vessels with a population of 5.

 

Table 12B.1   Vessel Population

Type of Vessel

Average Population per Vessel

% of Trips

Ocean-Going Vessel

Rivertrade Coastal vessel

Fast Ferries

 

 

 

 

 

Tug and Tow

Others

21

5

450 (largest ferries with max population)

350 (typical ferry with max population)

280 (typical ferry at 80% capacity)

175 (typical ferry at 50% capacity)

105 (typical ferry at 30% capacity)

35 (typical ferry at 10% capacity)

5

5

 

 

3.75

3.75

22.5

52.5

12.5

5.0

 

Marine Vessel Protection Factors

The population on marine vessels is assumed to be provided with some protection from the vessel structure.  The degree of protection offered depends on factors such as:

·       Size of vessel;

·       Construction material and likelihood of secondary fires;

·       Speed of vessel and hence its exposure time to the flammable cloud;

·       The proportion of passengers likely to be on deck or in the interior of the vessel; and

·       The ability of gas to penetrate into the interior of the vessel and achieve a flammable mixture.

Small vessels such as fishing boats will provide little protection but larger vessels such as ocean-going vessels will provide greater protection.  Fast ferries are air conditioned and have a limited rate of air exchange with the outside.  Based on these considerations, the fatality probabilities assumed for each type of vessel are as given in Table 12B.2.

Table 12B.2   Population at Risk

Marine Vessel Type

Population

Fatality Probability

Population at Risk

Ocean-Going Vessel

Rivertrade Coastal Vessel

Fast Ferries

 

 

 

 

 

Tug and Tow

Others

21

5

450

350

280

175

105

35

5

5

0.1

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.9

0.9

2

2

135

105

84

53

32

11

5

5

 

Methodology

In this study, the marine traffic population in the vicinity of Black Point has been considered as both point receptors and average density values.  The population of all vessels are treated as an area average density except for fast ferries which are treated as point receptors.

The marine area around Black Point was divided into 12.67 km2 grid cells, each grid being approximately 3.6 km ´ 3.6km.  The transit time for a vessel to traverse a grid is calculated based on the travel distance divided by the vessel’s average speed.  The average speed [2] and transit time for different vessel types are presented in Table 12B.3. 

Table 12B.3   Average Speed and Transit Time of Different Vessel Type [2]

Type of Vessel

Assumed Speed (m/s)

Transit Time (min)

Ocean-going vessel

6.0

9.9

Rivertrade Coastal vessel

6.0

9.9

Fast Ferries

15.0

4.0

Tug and Tow

2.5

23.7

Others

6.0

9.9

 

The number of vessels traversing each grid daily was provided by a previous marine study [2].  These are given in Table 12B.4, where the grid cell reference numbers are defined according to Figure 12B.4.  The marine study was based on 2003 data, extrapolated to years 2011 and 2021.   

The number of marine vessels present within each grid cell at any instant in time is then calculated from:

Number of vessels = No. of vessels per day × grid length / 86400 / Speed       (1)

This was calculated for each type of vessel, for each grid and for years 2011 and 2021.  The values obtained represent the number of vessels present within a grid cell at any instant in time.  Values of less than one are interpreted as the probability of a vessel being present.

Figure 12B.4  Grid Cell Numbering Scheme

3

 

1

 

2

 

4

 


 

Table 12B.4   Number of Marine Vessels per Day

Grid No.

Average Number of Vessels Per Day

 

2011

2021

 

OG

RT

TT

FF(*)

OTH

OG

RT

TT

FF(*)

OTH

1

2

3

4

19

0

19

0

788

0

557

368

368

21

263

168

44

0

77

11

567

84

294

294

23

0

23

0

863

0

610

403

503

23

288

184

52

0

91

13

621

92

322

322

OG = Ocean-going vessels

RT = Rivertrade coastal vessels

TT = Tug & tow vessels

FF = Fast ferries

OTH = others

(*) Fast ferries are treated separately

 

Average Density Approach

The average marine population for each grid is calculated by combining the number of vessels in each grid (from Equation 1) with the population at risk for each vessel (Table 12B.2).  The results are shown in Figures 12B.5 and 12B.6.  This grid population is assumed to apply to all time periods.  As can be seen, the growth in marine population from 2011 to 2021 is only marginal.  Intermediate values are applied to the phase 2 construction in 2014.  Note however that fast ferries are excluded since ferries are treated separately in the analysis (see below).

When simulating a possible release scenario, the impact area is calculated from dispersion modelling.  In general, only a fraction of a grid area is affected and hence the number of fatalities within the grid is calculated from:

Number of fatalities = grid population × impact area / grid area                             (2)

Figure 12B.5 Marine Population at Risk by Grid, Year 2011

89.4

 

60.2

 

41.1

 

5.2

 

 

Figure 12B.6 Marine Population at Risk by Grid, Year 2021

66.3

 

98.2

 

45.0

 

5.7

 

Point Receptor Approach

The average density approach, described above, effectively dilutes the population over the area of the grid.  Given that ferries have a much higher population than other classes of vessel, combined with a relatively low presence factor due to their higher speed, the average density approach would not adequately highlight the impact of fast ferries on the FN curves.  Fast ferries are therefore treated a little differently in the analysis. 

In reality, if a fast ferry is affected by an accident scenario, the whole ferry will likely be affected.  The likelihood that the ferry is affected, however, depends on the size of the hazard area and the density of ferry vessels.  To model this, the population is treated as a concentrated point receptor i.e. the entire population of the ferry is assumed to remain focused at the ferry location.  The ferry density is calculated the same way as described above (Equation 1), giving the number of ferries per grid at any instant in time, or equivalently a “presence factor”.  A hazard scenario, however, will not affect a whole grid, but some fraction determined by the area ratio of the hazard footprint area and the grid area.  The presence factor, corrected by this area ratio is then used to modify the frequency of the hazard scenario:

Prob. that ferry is affected = presence factor × impact area / grid area                (3)

The fast ferry population distribution adopted was described in Table 12B.1.  Information from the main ferry operators suggests that 25% of ferry trips take place at night time (between 7pm and 7am), while 75% occur during daytime.  Day and night ferries are therefore assessed separately in the analysis.  The distribution assumed is given in Table 12B.5.

Table 12B.5   Fast Ferry Population Distribution for Day and Night Time Periods

Population

Population at Risk

% of Day Trips

% of Night Trips

% of All Trips

(= 0.75 × day + 0.25 × night)

450

350

280

175

105

35

135

105

84

53

32

11

5

5

30

60

-

-

-

-

-

30

50

20

3.75

3.75

22.5

52.5

12.5

5.0

 

The ferry presence factor (Equation 1) and probability that a ferry is affected by a release scenario (Equation 2) are calculated for each ferry occupancy category and each time period.

Stationary Marine Population

Other stationary marine population such as that for the Urmston Road Anchorage area are more than 500m from the proposed GRSs and were therefore neglected in the analysis.

12B.3.2                      Meteorological Data

Data on local meteorological conditions such as wind speed, wind direction, atmospheric stability class, ambient temperature and humidity was obtained from the Hong Kong Observatory [20], [21].

The location of weather stations in the vicinity of the GRS is shown in Figure 12B.7.  Data from the Sha Chau weather station was adopted for the GRS study as it is closest to the site and also the most relevant based on the topography.  The meteorological data used in this study is based on the data recorded by the stations over a five year period from 2004 to 2008. 

Figure 12B.7  Weather Stations in Vicinity of Black Point


 

The raw data from the Observatory is a series of readings taken hourly over the 5-year period.  This data was rationalized into four combinations of wind speed and atmospheric stability class, denoted as 2.5B, 3D, 7D and 2F where 2F for example refers to a wind speed of 2m/s and atmospheric stability class F.  The data is then further sorted in 12 wind directions.  This sorting of meteorological data is performed for the two time periods, day and night.

The fraction of occurrence for each combination of wind direction, speed and atmospheric stability for each time period is presented in Table 12B.6. 

Wind directions, such as 90°, refer to the direction of the prevailing wind.  For example, 90° refer to an easterly wind, 0° is northerly, 180° is southerly and 270° is westerly.

 

Table 12B.6   Data from Sha Chau Weather Station (2004-2008)

 

Day

Night

Wind Speed (m/s)

2.5

3

7

2

2.5

3

7

2

Atmospheric Stability

B

D

D

F

B

D

D

F

Wind Direction

Fraction of Occurrence

0°

0.052

0.006

0.140

0.005

0.000

0.005

0.114

0.010

30°

0.009

0.005

0.050

0.003

0.000

0.004

0.092

0.008

60°

0.005

0.004

0.009

0.002

0.000

0.006

0.021

0.010

90°

0.040

0.012

0.064

0.007

0.000

0.016

0.139

0.029

120°

0.053

0.007

0.136

0.005

0.000

0.009

0.228

0.023

150°

0.014

0.003

0.023

0.003

0.000

0.003

0.039

0.015

180°

0.029

0.004

0.032

0.004

0.000

0.003

0.048

0.012

210°

0.074

0.007

0.083

0.004

0.000

0.004

0.100

0.014

240°

0.000

0.001

0.000

0.000

0.000

0.000

0.000

0.001

270°

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.001

300°

0.008

0.001

0.001

0.001

0.000

0.000

0.001

0.003

330°

0.043

0.004

0.040

0.003

0.000

0.004

0.027

0.007

 

Note on Atmospheric Stability

The Pasquill-Gifford atmosphere stability classes range from A through F. 

A:       Turbulent

B:      Very unstable

C:      Unstable

D:      Neutral

E:      Stable

F:       Very stable

Wind speed and solar radiation interact to determine the level of atmospheric stability, which in turn suppresses or enhances the vertical element of turbulent motion.  The latter is a function of the vertical temperature profile in the atmosphere; the greater the rate of decrease in temperature with height, the greater the level of turbulence. 

Class A represents extremely unstable conditions, which typically occur under conditions of strong daytime insolation.  Category D is neutral and neither enhances nor suppresses atmospheric turbulence.  Class F on the other hand represents moderately stable conditions, which typically arise on clear nights with little wind.

The annual average temperature for Black Point is 23.9 °C.  Temperature data was not available from the Sha Chau station and so temperature readings were taken from the Hong Kong Airport instead.  The average relative humidity is 78%.  Table 12B.7 below tabulates temperature statistics.

 

Table 12B.7   Temperature Statistics for Black Point

 

 

Min.

Max.

Average

Ambient air (T°C)1

BP

6.7

35.1

23.9

Surface (T°C)1

 

20.9

25.7

23

Seawater (T°C)2

BP

16.2

27.8

23.9

Humidity (%)1

 

65

82

77

Source: 1.  Hong Kong Observatory, “The Year’s Weather – 2003”

  2.  HK EPD, “Summary water quality statistics of the Junk Bay and Deep Bay WCZs in 2002”

 

12B.4                            Hazard identification

The hazard identification process is a formal review to identify all hazards for the Gas Receiving station.  This consisted of a review of the hazardous properties of natural gas, a review of accidents that have happened at similar facilities worldwide and a HAZID workshop (see Section 12B.4.4).  Hazards identified from these studies are then carried forward for further consideration in the QRA.

For all hazards assessed as having a frequency of less than 10-9 per year, the frequency assessment will be documented but no quantification of consequences will be performed.

All scenarios with a frequency greater than 10-9 per year and potential to cause fatalities have the consequences of the event quantified. 

Hazard scenarios are excluded from the risk assessment if one of the following conditions is satisfied:

·       The frequency is below 1×10-9 per year. 

·       The frequency of a particular event is significantly smaller than other causes of failure considered in the generic frequency.

·       If the generic failure frequency is judged to include events of such kind, then such events are not assessed separately.

·       If there are no consequences.  If an event can be shown not to cause a loss of containment then the event is not considered further.

12B.4.1                      Hazards from Natural Gas

Hazards associated with natural gas (NG) have been identified based on a review of known incident records worldwide and experience gained from operations at similar facilities.  The details are included below.

The main hazards associated with natural gas arise from its flammability and the risk of fire.  If NG is accidentally released, it will mix with air to form a flammable mixture.  The plume will only ignite if it encounters an ignition source while concentrated within its flammability range.  In some cases, static discharges may also cause immediate ignition of a release.

The characteristics of the possible hazardous effects are described below. 

Jet Fire

Jet fires result from ignited releases of pressurised flammable gas.  The momentum of the release carries the materials forwards in a long plume entraining air to give a flammable mixture.  Jet fires only occur where the NG is being handled under pressure.  Since the GRS will have NG at between 40 and 100 bar, jet fires are expected to be the main hazard.

Fireball

Immediate ignition of releases caused by a rupture of equipment/piping may give rise to a fireball upon ignition.  Fireballs have very high thermal radiation, similar to jet fires although the duration of the event is short.

Flash Fire

Following a NG release, if the cloud is not ignited immediately, it will move with the wind and be diluted as a result of air entrainment.  The dispersing cloud may subsequently come in contact with an ignition source and burn rapidly with a sudden flash.  Direct contact with the burning gas may cause fatalities but the short duration of the flash fire means that thermal radiation effects are not significant outside the cloud and thus no fatalities are expected outside of the flash fire envelope.

Vapour Cloud Explosions

If a dispersing gas cloud accumulates in a confined or congested area and is subsequently ignited, significant overpressures (an explosion) may be generated.  The GRS, however, will be located in an open area without such confinement and an unconfined cloud of natural gas is known not to produce damaging overpressures.  Vapour cloud explosions are therefore not considered in this assessment; the worst effects from a delayed ignition of a release will be a flash fire.

12B.4.2                      Main Hazards from the Gas Receiving Station

The main hazard from the GRS is loss of containment from piping and equipment leading to a gas leak and fire.

Loss of Containment Incidents

The principal causes for loss of containment are:

·       corrosion - internal and external;

·       third party interference due to work in adjoining areas, etc;

·       material defect;

·       construction defect;

·       improper operations;

·       defect caused by pressure cycling; and

·       external - flooding, subsidence etc.

Review of Industry Incidents

A review of industry incidents at gas receiving stations was carried out.  Incident records over the last few decades show releases and fires.  These were associated with leaks from valves and process equipment. 

Based on the accident databases (MARS, ARIA) and other information, some incidents examples are provided in Table 12B.8.

Table 12B.8   Incident Review

Date, place

Cause

Description

Source

15/11/2007, USA

 

Unknown

An explosion occurred at around 11.30 am in a natural gas treatment facility.  It resulted in 4 injuries, two of them severe.

ARIA

23/09/2002, USA

 

Unknown

In a natural gas treatment facility, a flash fire like event occurred in the central part where the raw natural gas is washed to remove impurities.  Four of the nearby employees are injured: 3 suffered severe burns and intoxication.

ARIA

28/12/2000, CANADA

 

Unknown

Explosion at a natural gas pumping station rattled windows 1.5 miles away.  There was no rupture of the pipeline itself and the cause of the incident remains unknown.  One man severely injured and gas pressure to customers affected

MHIDAS

28/05/2000, CANADA

Overpressure

A 42” pipe transporting natural gas ruptured during a pressure test.  Authorities indicated that the gas inlet was promptly shut down; environmental effects were therefore assumed to be zero.            

ARIA

04/01/1999, USA

 

Unknown

In a sub station of a natural gas pipeline, a leakage led to an explosion and a fire destroying a house and workshop.  The incident, visible from 30 km was taken care of by firemen and controlled within 4 hours.  Two firemen suffered mild injuries.

ARIA

14/08/1998, USA

 

External events

Lightning strike set fire to a natural gas compressor station.  The resulting explosions sent a fireball 600ft into the air.  5 people were injured.  Gas supplies to the whole of the Florida peninsula were shut off.  Residents within 2 miles were evacuated.

MHIDAS

02/04/1998, RUSSIA

Unknown

The metering unit of the natural gas distribution station was rocked by an explosion.  A fire also occurred. 

MHIDAS

25/06/2001, KAZAKHSTAN

Corrosion

Six metres of a one metre diameter pipe was thrown 40 metres in the blast.  Corrosion of the pipeline is thought to have led to the leak that caused the blast.  Fire quickly extinguished and supplies resumed through an alternative pipe after three hours. 

MHIDAS

10/04/2001, USA

Mechanical failure

Residents were evacuated for about three hours after a volatile gas cloud formed over a natural gas facility.  The source of the leak was tracked down to a section of pipe, which was repaired.

MHIDAS

28/05/2000, CANADA

Mechanical failure

A section of the 42" pipeline ruptured during pressure-testing of the pipe.

MHIDAS

18/11/1998, UK

Impact

Workmen caused a main gas pipeline to fracture, sending a 30ft plume of gas into the air.  Local residents were evacuated and roads sealed off.  It was several hours before the pressure had dropped enough for the pipe to be sealed off.  No one was injured.

MHIDAS

27/06/1997, USA

Human factor

Gas escaped from a pipeline when equipment being used to take a metering station out of commission fractured a valve.  No injuries were reported.  People within a mile of the rupture were evacuated.  No fire or explosion occurred. 

MHIDAS

08/02/1997, USA

Unknown

A leakage occured on a natural gas pipeline of 660 mm diameter.  The gas cloud exploded and a 100m high flame occurred.  Nearby houses were shaken by the deflagration.

ARIA

01/01/1997, TURKEY

Human error

A natural gas leak occured on a badly closed valve on a pipe (pressure= 20 bar).  This incident led to death by asphyxiation of the two employees who entered in the room, one equipped with an inappropriate mask and the other without equipment

ARIA

18/12/1995, RUSSIA

Mechanical failure

Section of pipeline exploded due to high pressure in pipe.

MHIDAS

22/11/1995, RUSSIA

Corrosion

An explosion followed by a fire occurred on a 0.5m diameter natural gas pipe.  Corrosion is at the origin of the accident.  240 m of pipes were destroyed.

ARIA

19/03/1995, USA

Unknown

36" gas pipe ruptured.  Leak caught fire & damaged reported 300ft section.  Gas rerouted to two parallel lines

MHIDAS

29/07/1993, UK

Impact

1000 workers were evacuated as building contractors ruptured a mains pipe sending 40ft gas into the air.  Roads were sealed off for about an hour while the leak was brought under control.

MHIDAS

18/05/1989, GERMANY

General maintenance

Repairs to product pipeline possibly caused explosions/fires which destroyed refinery pumping/mixing station.  Blaze burned for 4hrs as fire fed by 100te of fuel leaking from broken pipe system.

MHIDAS

 

Pig Receiver Related Hazards

Operation of pig receivers poses a significant hazard.  There have been a few incidents in the past relating to pig launcher/receiver operations.  Usually it relates to the launcher and receiver not being properly depressurised.  With pressure behind the pig, it launches like a cannon out the end of the launcher or receiver when the operator opens the hatch. 

Reasons that the receiver may not depressurise properly include the following:

·       Vent/ drain valves are prone to plugging.  These are often small valves and can be plugged because of the dirty material that has been scraped from the pipeline by the pig;

·       Stuck pig trap.  The pig could be stuck if there is a restriction, probably a partially open valve, and there could be a trapped pocket of high pressure gas;

·       Poor pressure indication;

·       Human errors, e.g. opening the trap door while the vessel is under pressure.

Pigging is generally performed infrequently.  It is conservatively assumed in this analysis that pigging operations will be performed once every 5 years.  Therefore the risk contributed by the pigging facilities to the whole system is relatively low.  However, the risk per pigging operation still remains high.  Procedures and devices are available to avoid accidents during pigging, and the human error is therefore a major reason for pigging accidents.  This issue is investigated further in the frequency analysis, Section 12B.5.

Review of Industry Incidents

A review of industry incidents related to pig facilities was carried out.

There are a number of well established international accident databases that were considered for identification of hazards and estimation of frequency of loss of containment incidents.  The relevant accident databases are:

·       MHIDAS, AEA Technology, UK [18]

·       IChemE Accident Database [19]

·       MARS (Major Accident Reporting System)

Based on the above accident databases and other information, incidents associated with pigging are summarised below:

a)        At a location in the Netherlands, an uncontrolled release of approximately 10,000m3 of wet gas occurred from a pig receiver at a drying facility due to the inadvertent opening of the pig receiver inlet valve.  This occurred due to a malfunctioning motorised actuator that opened the receiver’s isolation valve when the hinged door was not totally secure.  (source : IChemE Accident database)

b)        Somewhere in Western Europe, accidental closure by a pipeline workman of a main line valve at a pump station caused a scraper pig trap at an upstream facility to be over-pressurised.  A spillage of 252 m3 of jet fuel occurred.  The pipeline was out of service for two days while the trap installation was modified.  (source : IChemE Accident database)

c)        An incident occurred in 2001 during pre-commissioning when a contractor was dewatering a 10 mile section after a hydrostatic test.  They were pushing a foam pig with air to displace the water.  The pig got stuck somewhere in the pipe and they began pressuring up the section to approximately 400 psig.  The water was being removed from a 12” bypass line.  They decided that the restriction was not allowing the pig to move freely so they opened the end of the temporary trap.  At this point, the pig had a downstream pressure of ambient and upstream pressure of 400psig.  In order to catch the pig, a large front end loader was placed in front of the open trap.  However, the pig shot out of the trap, completely flipped the loader and continued to fly approximately 150 yards in the air, destroying a wooden platform along the way.

d)        Two workers were attempting to remove a pig from a line that was launched the previous day.  They found the pig was stuck in the reducer section but cleared the block valve so the valve could be closed.  After depressurising pig receiver and opening it to atmosphere, both workers believed the pig can be removed.  The pig had to be pulled into the receiver through the reducer to remove it so they fashioned a hook from some SS tubing.  When worker hooked onto pig, the pig shot out and struck him in the face resulting in major injuries.  Apparently, part of the pig had created a seal with a weld in the reducer section, which created a pressure trap behind the pig.  (source : www.offshoreman.com)

e)        There is also an incident reported to have occurred in the North Sea offshore when the pig barrel cover was blown away and the pig flew about 1.5km into the sea.  The incident apparently occurred due to misoperation of the valves on the pig barrel leading to sudden impact of the pig on the barrel cover.

f)          During a pigging operation, a 30" pipeline, bringing natural gas on-shore, failed between the emergency shut-down (ESD) valve and the pig trap.  The intervention of the ESD valve from the control room failed and it had to be closed locally.  Released natural gas did not ignite, but was a serious risk to personnel.  (source: MARS database)

The above list of incidents shows the potential for misoperation leading to the barrel cover or the pig shooting out of the trap and causing damage to nearby equipment and buildings in addition to causing operator injury.

Vent Stack Related Hazards

A common vent stack will be provided for emergency depressurization of the existing and new GRS facilities.  The vent will be designed according to appropriate standards such as API 521.  This ensures that the concentration of gases at ground level or on any elevated structures will not reach the lower flammability limit.  Also, in the event of an ignited release, thermal radiation at ground level and on elevated structures will meet the standards.  As such, there is no consequence from emergency venting and the vent stack is not considered further in the analysis. 

12B.4.3                      External and Natural Hazards

Seismic Hazard

An earthquake has the potential to cause damage to pipework and process vessels.  Damage to pipework could be due to ground movement/vibration, with guillotine failure of pipes.

Studies by the Geotechnical Engineering Office conducted in the last decades indicate that Hong Kong SAR is a region of low seismicity (e.g., GCO, 1991 [8]; GEO, 2002-2004 [9]).  The seismicity in the vicinity of Hong Kong is considered similar to that of areas of Central Europe and the Eastern areas of the USA [10].  As Hong Kong is a region of low seismicity, an earthquake is an unlikely event.  The generic failure frequencies adopted in this study are based on historical incidents that include earthquakes in their cause of failure.  Since Hong Kong is not at disproportionate risk from earthquakes compared to similar facilities worldwide, it is deemed appropriate to use these generic frequencies without adjustment.  There is no need to address earthquakes separately as they are already included in the generic failure rates.

Subsidence

For subsidence which would result in failure of pipework or vessels, the ground movement must be relatively sudden and severe.  Normal subsidence events occur gradually over a period of months and thus appropriate mitigating action can be taken to prevent failures.  In the worst cases, the plant would be shut down and the relevant equipment isolated and depressurised.  The GRS will be built on coastal land with solid foundation.  No undue risk from subsidence is therefore expected and failures due to this are deemed to be included in generic failure frequencies.

Lightning

Lightning strikes have led to a number of major accidents world-wide.  For example, a contributory cause towards the major fire at the Texaco refinery in the UK in 1994 was thought to be an initial lightning strike on process pipework.

The installation will be protected with lightning conductors to safety earth direct lightning strikes.  The grounding will be inspected regularly.  The potential for a lightning strike to hit the facility and cause a release event is therefore deemed to be unlikely.  Failures due to lightning strikes are taken to be covered by generic frequencies.

Storm Surges and Flooding

If the piping become submerged under water, it is possible for buoyancy forces to lift the pipes/tanks, causing damage and possible loss of containment. 

Flooding from heavy rainfall is not possible due to the coastal location of the site.  The slopes of the natural terrain will channel water to the sea.  The primary hazard from typhoons is the storm surge.  Winds, and to a lesser extent pressure, cause a rise in sea level in coastal areas.  In general, storm surges are limited to several metres.

The GRS facilities, located +6mPD above sea level are therefore protected against any risk from storm surges, waves and other causes of flooding.

Tsunami

Similar to storm surges, the main hazard from tsunamis is the rise in sea level and possible floatation of piping and tanks.  The highest rise in sea level ever recorded in Hong Kong due to a tsunami was 0.3m [15], and occurred as a result of the 1960 earthquake in Chile, the largest earthquake ever recorded in history at magnitude 9.5 on the Richter scale.  The GRS site is approximately at +6mPD.  The effect of a tsunami on the GRS is therefore considered negligible.

The reason for the low impact of tsunamis on Hong Kong may be explained by the extended continental shelf in the South China Sea which effectively dissipates the energy of a tsunami.  Also, the presence of the Philippine Islands and Taiwan act as an effective barrier against seismic activity in the Pacific [16].  Secondary waves that pass through the Luzon Strait diffract and lose energy as they traverse the South China Sea.

Seismic activity with the South China Sea area may also produce tsunamis.  Earthquakes on the western coast of Luzon in the Philippines have produced localised tsunamis but there is no record of any observable effects in Hong Kong. 

Summary of Natural Hazards

The GRS site and design of the facility are such that there will be no special risks from natural hazards.  Natural hazards are therefore not treated separately in the analysis but are included in the generic failure frequencies.

Aircraft Crash

The Black Point site does not lie within the flight path of Chek Lap Kok (Figure 12B.8), being about 10km from the nearest runway.

Figure 12B.8  Flight Paths at Hong Kong International Airport

 

 

 


The frequency of aircraft crash was estimated using the methodology of the HSE [11].  The model takes into account specific factors such as the target area of the proposed hazard site and its longitudinal (x) and perpendicular (y) distances from the runway threshold (Figure 12B.9).  The crash frequency per unit ground area (per km2) is calculated as:

                                          (4)

Where N is the number of runway movements per year and R is the probability of an accident per movement (landing or take-off).  F(x,y) gives the spatial distribution of crashes and is given by:

Landings

   (5)

for  km

Take-off

    (6)

for  km

Equations 5 and 6 are valid only for the specified range of x values.  If x lies outside this range, the impact probability is zero.

Figure 12B.9  Aircraft Crash Coordinate System


 

NTSB data [12] for fatal accidents in the U.S. involving scheduled airline flights during the period 1986-2005 are given in Table 12B.9.  The 10-year moving average suggests a downward trend with recent years showing a rate of about 2×10-7 per flight.  However, only 13.5% of accidents are associated with the approach to landing, 15.8% are associated with take-off and 4.2% are related to the climb phase of the flight [13].  The accident frequency for the approach to landings hence becomes 2.7×10-8 per flight and for take-off/climb 4.0×10-8 per flight.  The number of flights at Chep Lap Kok for year 2011 is conservatively estimated at 394,000 (a 50% increase over 2005).

Table 12B.9   U.S Scheduled Airline Accident Rate [12]

Year

Accident rate per 1,000,000 flights for accidents involving fatalities

10-year moving average accident rate per 1,000,000 flights

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

0.14

0.41

0.27

1.10

0.77

0.53

0.53

0.13

0.51

0.12

0.38

0.30

0.09

0.18

0.18

0.19

0.00

0.2

0.09

0.27

-

-

-

-

-

-

-

-

0.451

0.475

0.464

0.446

0.354

0.295

0.261

0.208

0.215

0.173

0.188

 

Considering landings on runway 25R for example, the values for x and y according to Figure 12B.8 are 0.6 and 10.7km respectively.  Applying Equation 5 gives FL= 8.1×10-5 km-2.  Substituting this into Equation 4 gives:

/year/km2

The number of plane movements has been divided by 8 to take into account that half of movements are take-offs and only a quarter of landings use runway 07R.  This effectively assumes that each runway is used equally.

The target area is estimated at 12,000m2 or 0.012km2.  This gives a frequency for crashes on the site associated with landings on runway 07R as 2.2×10-9 per year.  Repeating the calculation for landings and take-offs from all runways gives the results shown in Table 12B.10.

Table 12B.10 Aircraft Crash Frequency onto the GRS

Runway

Landing (per year)

Take-off (per year)

07R

07L

25L

25R

0

0

1.3×10-9

8.6×10-9

1.3×10-11

2.6×10-12

0

0

Total

2.2×10-9

1.6×10-11

 

The combined frequency of all take-off and landing crashes onto the GRS from activities on all runways is less than 2.2×10-9 per year.  This frequency is small compared to the generic frequencies used in the study.  Aircraft crash is therefore neglected from the analysis. 

Helicopter Crash

Helipad Activity

The Black Point Power Station site is provided with a helicopter landing pad although the frequency of use is expected to be low with perhaps one landing/take-off per week.  The approach, landing and take-off stages of an aircraft flight are associated with the highest risk and therefore the possible impact of helicopter crashes on the facility were assessed.

Data from offshore helicopter activities [14] gives a helipad related helicopter crash frequency of 2.9×10-6 per flight stage (i.e. per take-off and landing).  However, most of these incidents are minor such as heavy landings.  For a helicopter incident to damage the facility, it must be a serious, uncontrolled impact.  Only accidents involving fatalities were therefore considered in the analysis.  4% of incidents resulted in one or more fatalities and so the frequency of uncontrolled crashes was calculated as 2.9×10-6 × 0.04 = 1.2×10-7 per flight stage.  For one flight per week using the helipad, the annual crash frequency becomes 1.2×10-7 × 52 = 6.0×10-6 /year.

Helicopter accidents during take-off and landing are confined to a small area around the helipad [11].  93% of accidents occur within 100m of the helipad.  The remaining 7% occur between 100 and 200m of the helipad.  There have been no serious helipad related incidents resulting in a crash beyond 200m of the helipad. 

The distance of Gas Receiving Station to the helipad is more than 400 metres.  Helicopter crash is therefore not considered further in this study.

Passing Helicopters

There are no helicopter flight paths near BPPS.  The possibility of a passing helicopter crashing into the GRS facility is therefore much smaller than the generic failure frequencies used in this study.  Helicopter crashes are therefore not considered separately but are deemed to be included in the generic failure frequencies.

12B.4.4                      HAZID Study

A Hazard Identification (HAZID) Study was conducted in September 2009.  The potential hazards posed by the facility were identified based on the HAZID team’s expert opinion, past accidents, lessons learnt and checklists.  The details of the HAZID study can be found in Table 12B.11.

A systematic approach was adopted, whereby the facility was divided into a number of “subsystems” based on the layout and the process; guidewords from the checklist were then applied to each subsystem as relevant.

 


Table 12B.11 HAZID Worksheets

System: 2. GRS

Subsystem: 1. General/Process

Hazards/ Keywords

Description/ Causes

Consequences

Safeguards

Recommendations

1. Leak from tappings, flanges and piping

1. Corrosion, mechanical failure, etc

1. Potential loss of containment

1. Gas and fire detection

 

2. Mal operation during maintenance (including dropped object), pigging

2. Ignition and fire

2. Shutdown system

3. Leaks reaching the heaters leading to explosion

3. Operating and maintenance procedures

4. Area classification

5. Layout has positioned heating station upwind from process facilities

6. Heater design:

- Flame arrestor on air intakes

- Gas detectors

- Shutdown system

2. Fugitive emission

1. Leaks from seals / valves / analysers, operational losses

1. Environmental emission, potential ignition and fire

1. Area classification

 

2. Gas and fire detection

3. Overpressure downstream of letdown valve

1. Control valve malfunction

1. Potential overpressurization and loss of containment

1. Active/monitor and slam shut system

 

2. HIPPS provided

4. Pigging operations

1. Pig stuck in the pipeline

1. Operational interruption

1. Operating procedures

 

2. Possible damage to facility

2. Pigging is not a frequent operation, 1 in 5 years

5. Ignition of gases from vent / PSVs

1. Due to lightning

1. Fire and / or explosion

1. Stack height will be determined based on thermal radiation threshold on adjoining equipment

 

2. Sparks / statics / smoking

2. Potential thermal radiation effects on adjoining equipment

2. All PSV releases are routed to vent stack

3. Snuffing system

4. Area classification

5. Enforcement of protocol (no smoking on site)

6. Stack designed such that concentration of flammables will be below 25% of LFL at ground level.

6. Air ingress into vent header

1. Air ingress into vent stack

1. Potential for flame flashback upon ignition of vent vapours

1. Dynamic seal on the vent tip

 

7. Filter maintenance

1. Mal operation

1. Potential loss of containment

1. Operating procedures

 

2. Severe injury

2. Mechanical interlock on closure

3. Damage to the facility

8. Metering section including Gas Chromatography (GC)

1. Regular discharge of small quantity of gas

1. Potential fire and/ or explosion

1. Area classification

 

2. Well ventilated area

3. Piping design vent to safe locations / vent header

4. Fire and gas detection

9. N2 purging of GC

1. Changing N2 bottles

1. Damage to facility

1. Operating procedures

 

2. Injury

2. Designed to standards

10. CO2 for vent snuffing system

1. Changing CO2 bottles

1. Damage to facility

1. Operating procedures

 

2. Injury

2. Designed to standards

11. Water bath heaters

1. Burner mal function (explosion)

1. Damage to facility and possible escalation

1. Burner management system

 

2. Injury

2. Fire and gas detection

3. Environmental emission

12. Water bath heaters

1. Burner flame-out

1. Possible low temperature and icing in the pressure let down section - personnel injury

1. Process temperature alarm

 

2. Standby unit available

3. Under normal operating condition no icing expected

4. Burner management system

13. Water bath heaters

1. Loss of water due to evaporation

1. Heater shutdown on low water level; possible low temperature and icing in the pressure let down section - personnel injury

1. Under normal operating condition no icing expected

 

2. Standby unit available

3. Process alarms

14. Pressure letdown

1. Fugitive emissions

1. Fire and / or explosion

1. Area classification

 

2. Well ventilated area

3. Piping design, vent to safe locations / vent header

4. Fire and gas detection

15. Mixing station

1. Fugitive emission

1. Fire and / or explosion

1. Area classification

 

2. Well ventilated area

3. Piping design, vent to safe locations / vent header

4. Fire and gas detection

16. Commissioning

1. Unplanned events

1. Fire

1. Commissioning procedures

 

2. Toolbox / Briefings

17. Instrument enclosure

1. Loss of instrument enclosure due to external event

1. Loss of control of GRS

1. GRS is designed to fail safe

 

 

System: 2. GRS

Subsystem: 2. Natural hazards

Hazards/ Keywords

Description/ Causes

Consequences

Safeguards

Recommendations

1. Earthquake

1. Damage to piping and equipment

1. Fire and / or explosion

1. Area of low seismic activity

 

2. Fire and gas detection

2. Waves

1. Damage to piping and equipment

1. Fire and / or explosion

1. Site at +6mPD

 

2. Fire and gas detection

3. Tsunami

1. Waves higher than predicted

1. Possible damage to structures / facilities due to high wave and associated flooding

1. Black Point not susceptible to tsunami

 

2. Site at +6mPD

3. Storm water drainage system

4. Storm / flooding

1. Waves higher than predicted

1. Fire and / or explosion due to damage to piping and equipment

1. Site at +6mPD

 

2. Fire and gas detection

5. High wind - typhoon

1. No issue

 

 

 

6. Subsidence / movement

1. Damage to piping and equipment

1. Fire and / or explosion

1. Fire and gas detection

 

7. Extreme weather - temperature

1. No issue

 

 

 

8. Lightning

1. Damage to piping and equipment

1. Ignition of fugitive emissions

1. Lightning conductors

 

2. Fire and / or explosion

3. Damage to equipment

9. Landslide

1. No issue

 

 

 

10. Hill fire

1. Source of ignition from suspended ash

1. Ignition of vented / leaking gas

1. Procedures to maintain equipment and prevent leaks

 

2. Station emergency procedures

3. Separation distances and control of combustibles on site

 

System: 2. GRS

Subsystem: 3. External hazards

Hazards/ Keywords

Description/ Causes

Consequences

Safeguards

Recommendations

1. Fuel oil tank on fire or fuel oil tank rupture at BPPS

1. Fuel oil stored as emergency back up fuel for gas turbine

1. Facility is about 500m away and hence impact due to fire not likely

 

 

2. H2 fire/ explosion at BPPS

1. H2 stored at BPPS for generator cooling

1. Potential for projectiles causing damage to the facility

1. Trailer bay located in a concrete compound with ventilation, leak/fire detection

 

2. No. of cylinders in a trailer limited to 12 or 26 and max 2 trailers

3. Trailer house about 200m from GRS

3. Projectiles from turbine accidents at BPPS

1. Mechanical failure of turbine or lube oil failure

1. Potential for projectiles causing damage to the facility

1. Periodic inspection of the turbine

 

2. Turbine located in a housing and turbine housing is within a structure

4. Gas leaks at BPPS

1. Leak in the open or in the gas turbine enclosure

1. Fire or explosion in the BPPS; impact on GRS considered less likely due to the separation distance of more than 200m

1. Gas leak detection and shutdown system at BPPS

 

5. Boiler explosion

1. High pressure (100 bar) steam boiler

1. Potential for projectiles causing damage to the facility

1. Boiler controls/ inspection and maintenance

 

6. Pipeline leak from BPPS to CPPS

1. Pipe at about 38barg, 6km long and 600mm dia.

1. Possible impact on the access road to BPPS and GRS; impact on the GRS is considered less likely due to the separation distance

1. Pipeline is buried with shutdown valve at either end

 

2. Pipeline inspection and maintenance

7. Aircraft crash

1. During take-off / landing / approach

1. Damage to the facility and fire

1. Black Point site not in the flight path; site about 20km away from airport

 

8. Helicopter crash

1. Helipad at BPPS and at the radar station

1. Damage to the facility and fire

1. Helipad at the radar station near BPPS used for specific purpose and not frequent (about once per week)

 

2. Helipad about 500m away from the GRS

9. Vessel crash

1. No issue

 

 

 

10. Dropped objects

1. Lifting of objects over operational equipment

1. Damage to existing equipment. Potential fire and explosion hazard.

1. Lifting plans need to comply with operating plant procedures and guidelines (eg weight limits for lifting over operational plant)

 

2. Procedures (Brownfield and constructability workshops)

11. Neighbouring facilities - ash lagoon

1. Ash lagoon to be developed in future (landfill site). Any development at this site has to take into account the risk to the existing facilities at BPPS/GRS

 

 

 

12. Neighbouring facilities - Yacheng system

1. Gas leak from the Yacheng system

1. Fire and /or explosion; possible escalation to GRS/Yacheng

1. Adequate separation distance

 

2. Gas leak from the GRS impacting Yacheng

2. Fire and gas detection

13. HV cables

1. No issue

 

 

 

14. Sabotage/Security

1. Intentional acts by access from the sea

1. Damage to facilities

1. Security system / perimeter fence

 

 

 

 

 

System: 2. GRS

Subsystem: 4. Material hazards

Hazards/ Keywords

Description/ Causes

Consequences

Safeguards

Recommendations

1. Pressurized air

1. Generated onsite for process and instrument requirements

1. Pressure system hazards

1. Design procedures

 

2. Operating and safety procedures

2. Dry chemical powders

1. Used for fire fighting

1. Personnel hazards (inhalation) while handling

1. Operating and safety procedures

 

 

System: 2. GRS

Subsystem: 5. Loss of utilities

Hazards/ Keywords

Description/ Causes

Consequences

Safeguards

Recommendations

1. Loss of Power supply

1. Power will be supplied from BPPS

1. GRS will shutdown in safe mode

1. UPS for critical users/systems including lighting, controls and other safety critical systems

 

2. Double cables supply

2. Loss of Instrument air supply

 

1. System designed to go to safe shutdown mode

1. Redundant air compressors; air receiver; emergency power supply

 

 

System: 2. GRS

Subsystem: 6. Layout

Hazards/ Keywords

Description/ Causes

Consequences

Safeguards

Recommendations

1. Layout

1. Layout review has been carried out and will be reviewed to address separation distances, access and emergency egress issues

 

 

3. Review recommendations from layout review for any relevance to the HAZID study

 

System: 2. GRS

Subsystem: 7. Interface with existing facility

Hazards/ Keywords

Description/ Causes

Consequences

Safeguards

Recommendations

1. Tie-ins

1. Unplanned events during tie-in

1. Loss of containment; fire and explosion

1. Procedures and emergency response plan (Brownfield and constructability workshops)

 

2. Control

1. Impact on GRS from process upsets in BPPS and vice versa

1. Operational inconvenience

 

4. Control and ESD interfaces with existing facility to be established

 

System: 2. GRS

Subsystem: 8. Construction / future developments

Hazards/ Keywords

Description/ Causes

Consequences

Safeguards

Recommendations

1. Access for installation / construction

1. Possible interference with existing equipment

1. Damage to existing equipment. Potential leaks and fire.

1. Procedures (Brownfield and constructability workshops)

 

2. Access from both sides of the site for each GRS

2. Dropped objects

1. Lifting of objects over operational equipment

1. Damage to existing equipment. Potential fire and explosion hazard.

1. Lifting plans need to comply with operating plant procedures and guidelines (eg weight limits for lifting over operational plant)

 

2. Procedures (Brownfield and constructability workshops)

3. General construction hazards

1. Welding, cutting, excavation, hydrotesting, etc.

1. Possible damage to operational equipment and personnel injuries.

1. Procedures (Brownfield and constructability workshops)

 

2. Permit to work, procedures need to comply with operating plant procedures and guidelines

3. Construction safety plan (PPE, training, briefings, etc.)

 

 


12B.4.5                      Scenarios for the QRA Study

Scenarios for the QRA study were identified based on the HAZID Study as well as a review of incident records.  The GRS facility was broken down into sections for further analysis (Table 12B.12 and Figure 12B.10).  For each section, a range in leak sizes was considered from small 10mm leaks to full ruptures.

 


Table 12B.12  Scenarios for QRA Study

Code

Plant Section

Initiating Event

No. of items

Potential Outcome Scenarios

Length of section (m)

Pipe diameter (mm)

Operating Pressure

Design Pressure*

Temperature

 

 

(for each train)

GRS A

GRS B

G01

Above ground piping from shore end to pig receiver

Leak, rupture

1

Jet fire, Gas dispersion/Flash fire, Fireball

38

205

1067

91bara

100bara

12-30°C

G02

Piping from receiver to gas filter

Leak, rupture

1

Jet fire, Gas dispersion/Flash fire, Fireball

77

20

700

91bara

100bara

12-30°C

G03

Filter & inlet/outlet piping

Leak, rupture

3

Jet fire, Gas dispersion/Flash fire, Fireball

17

17

400

91bara

100bara

12-30°C

G04

Piping from filter to metering station

Leak, rupture

1

Jet fire, Gas dispersion/Flash fire, Fireball

72

36

700

91bara

100bara

12-30°C

G05

Piping from metering station to heaters, including metering runs

Leak, rupture

1

Jet fire, Gas dispersion/Flash fire, Fireball

160

175

700

91bara

100bara

12-30°C

G06

Heater Piping

Leak, rupture

7

Jet fire, Gas dispersion/Flash fire, Fireball

11

11

350

91bara

100bara

12-30°C

G07

Piping from heater to PRS, including PRS

Leak, rupture

1

Jet fire, Gas dispersion/Flash fire, Fireball

122

129

700

89bara

100bara

12-78°C

G08

Piping from PRS to mixing station

Leak, rupture

1

Jet fire, Gas dispersion/Flash fire, Fireball

320

226

700

39bara

40bara

12-78°C

G09

Pig receiver

Leak, rupture

1

Jet fire, Gas dispersion/Flash fire, Fireball, Projectile hazard

8710mm

914.4

91bara

100bara

12-30°C

* The assessment used design pressures as a basis for the calculations

 

 

 

Figure 12B.10          Plant Sections for QRA study

 

12B.5                            Frequency Analysis

12B.5.1                      Base Frequency Estimation

Table 12B.13 lists the failure frequencies adopted for the various release scenarios used in the GRS study.  Section G09 is considered separately in later sections.

Table 12B.13 Gas Release Event Frequencies

Section Code

Piping Diameter (mm)

Hole Size (mm)

Initiating Event Frequency

Unit

Reference

G01

1067

10

25

50

100

FB

1.00E-07

1.00E-07

7.00E-08

7.00E-08

3.00E-08

per metre per year

Hawksley [5]

G02

700

10

25

50

100

FB

1.00E-07

1.00E-07

7.00E-08

7.00E-08

3.00E-08

per metre per year

Hawksley [5]

G03

400

10

25

50

100

FB

3.00E-07

3.00E-07

1.00E-07

1.00E-07

5.00E-08

per metre per year

Hawksley [5]

G04

700

10

1.00E-07

per metre per year

Hawksley [5]

 

25

1.00E-07

 

50

7.00E-08

 

100

7.00E-08

 

FB

3.00E-08

G05

700

10

1.00E-07

per metre per year

Hawksley [5]

25

1.00E-07

50

7.00E-08

100

7.00E-08

FB

3.00E-08

G06

350

10

3.00E-07

per metre per year

Hawksley [5]

25

3.00E-07

50

1.00E-07

100

1.00E-07

FB

5.00E-08

G07

700

10

1.00E-07

per metre per year

Hawksley [5]

25

1.00E-07

50

7.00E-08

100

7.00E-08

FB

3.00E-08

G08

700

10

1.00E-07

per metre per year

Hawksley [5]

25

1.00E-07

50

7.00E-08

100

7.00E-08

FB

3.00E-08

 

12B.5.2                      Scenario Development

Event Tree Analysis (ETA) is used to model the development of a scenario from its initial leak through to the final outcome such as jet fire or flash fire.  A generic event tree is shown in Figure 12B.11 and the branch probabilities are discussed below.

Figure 12B.11          Generic Event Tree

 

Nomenclature:

IS = Isolation Success

IF = Isolation Failure

FF1 = Flash Fire over the Plant Area

FF2 = Flash Fire, Full Extent

EF = Escalation Effect

JTF = Jet Fire

FBL = Fire Ball

NE = No Effect

 

Detection and Shutdown

For loss of containment events from piping and equipment, it is assumed that detection and shutdown would occur 90% of the time (based on safety integrity level 1 for emergency shutdown systems which has an associated probability of failure on demand of 0.1).

If the release is detected and the process is shutdown, it is assumed that the duration of a release will be limited and will not lead to escalation.  Escalation is, however, considered if isolation fails and if the hazard effects of a jet fire are able to reach and impinge on neighbouring equipment. 

Gas releases are all pressurised releases and ignition would result in a jet fire.  For rupture scenarios, a short duration fireball is assumed to occur if isolation is successful, else a long duration jet fire is assumed to occur if isolation fails.

Ignition Probabilities

Table 12B.14 summarises the ignition probabilities used in the study.  The total ignition probability is 0.07 for small leaks (considered to be 10mm and 25mm leaks) and 0.32 for large leaks and ruptures.  These ignition probabilities are consistent with the model of Cox, Lees and Ang [6]. 

The ignition probabilities are distributed between immediate ignition and delayed ignition.  Delayed ignition is further divided between delayed 1 and delayed 2 to take into account that a dispersing gas cloud may ignite at different points during its dispersion.  Delayed ignition 1 results in a flash fire and takes into account the possibility that ignition could occur within the plant area due to the presence of ignition sources on site.  Delayed ignition 2 gives a flash fire after the gas cloud has expanded to its maximum (steady state) extent. 

If delayed ignition does not occur, the gas cloud disperses with no effect. 

Table 12B.14 Ignition Probabilities Assumed

 

Immediate Ignition

Delayed Ignition 1

Delayed Ignition 2

Delayed Ignition Probability

Total Ignition Probability

Small leak

0.02

0.045

 

0.005

0.05

0.07

Large leak/rupture

0.1

0.2

 

0.02

0.22

0.32

For isolation failure scenarios, the delayed ignition probabilities given in Table 12B.14 are doubled.  The longer duration and larger inventory release from a non-isolated release is assumed to make it more likely that ignition takes place.

Escalation

An initially small release may escalate into a larger, more serious event if a jet fire impinges on neighbouring equipment for an extended time (more than about 10 minutes).  This is taken into account in the modelling for the isolation fail branch of the event tree.  If neighbouring piping is within range of the flame zone of a jet fire, an escalation probability of 1/8 is taken to conservatively estimate the directional probability and chance of impingement.  Escalation is assumed to cause a rupture of the affected piping. 

Outcome Frequencies

A summary of outcome frequencies for the events considered in the GRS study are listed in Table 12B.15.

 

Table 12B.15  Outcome Frequency Summary

Release Event

Release Scenario (*)

 

10mm

25mm

50mm

100mm

IS_FB

IF_FB

G01/ G02/ G04/ G05/ G07/G08_FF2

5.50E-10

5.50E-10

1.54E-09

1.54E-09

5.4E-10

1.20E-10

G01/ G02/ G04/ G05/ G07/G08_FF1

4.95E-09

4.95E-09

1.54E-08

1.54E-08

5.40E-09

1.20E-09

G01/ G02/ G04/ G05/ G07/G08_JTF

1.95E-09

1.95E-09

6.83E-09

6.83E-09

 

3.00E-10

G01/ G02/ G04/ G05/ G07/G08_FBL

 

 

 

 

2.70E-09

 

G03/G06_FF2

1.65E-09

1.65E-09

2.20E-09

2.20E-09

9.00E-10

2.00E-10

G03/G06_FF1

1.49E-08

1.49E-08

2.20E-08

2.20E-08

9.00E-09

2.00E-09

G03/G06_JTF

5.85E-09

5.85E-09

9.75E-09

9.75E-09

 

5.00E-10

G03/G06_FBL

 

 

 

 

4.50E-09

 

(*) Frequencies are per metre per year

 

 


12B.5.3                      Pig Receiver Failure Scenarios

The pig barrel is normally not in operation, and the pipeline will be pigged on average once every 5 years.  During pigging operations, the operator will need to strictly follow procedures; however, there is chance of pig barrel failure if the operator fails to follow these procedures.  In order to assess the probability of human error, a HEART analysis (Human Error Assessment and Reduction Technique, from Lees) [7] is performed and a value of 4´10-4 per operation is assumed for a highly trained operator working under a non-stress situation.  This gives a frequency of 8´10-5 per year per pig receiver due to misoperation for pigging operations performed once in 5 years.

Two potential failure scenarios are assessed for the pig barrel:

G09-1: Opening of pig trap door

During pigging operations, the operator could mistakenly try to open the pig trap door when the barrel is still pressurised.  This could lead to a small leak, the pig being projected from the barrel, or in the worst case a continuous release of high pressure gas from the pipeline end.  An event tree for this case is shown in Figure 12B.12.  The relevant intermediate events and their probabilities are described in the following paragraphs.

Pressure Interlock

The pig trap door is fitted with a mechanical interlock to prevent its opening when pressurised.  It is assumed that the possibility for this interlock to fail is 0.1, which is a standard probability of failure on demand.

Size of Release

As per all equipment/piping failures, most releases are of minor nature affecting only its immediate surroundings.  90% of the releases are assumed to be minor and are modelled as a 25mm hole.  10% assumed to be major failures, modelled as a full rupture.

Ignition

The remainder of the event tree uses the same ignition probabilities as discussed earlier for the generic ETA. 

For large leaks and ejection of the pig, the direction of the release is assumed to be aligned to the orientation of the pig receiver.

G09-2: Misoperation leading to pig impact on the barrel cover

The pig trap door may get blown off during pigging due to human error e.g.  due to valve or flow misalignment etc. leading to an impact of the pig on the barrel cover.  The relevant events and their probabilities are similar to G09-1 except that the pressure interlock will not prevent this event from happening.  Figure 12B.13 shows the event tree for this case.

The total frequency of a pig being blow away is 8.8´10-6/year for each pig receiver.  Due to the orientation of the pig receivers, if a pig is blown away, it will be launched across the sea or unpopulated areas.  Taking the ship density in the nearest grid cell for future year 2021 (see Section 12B.3), and the size of each type of marine vessel, the probability of a pig striking a ship is estimated at 7´10-6.  With a launch frequency of 8.8´10-6/year, the frequency of a ship being struck by a pig is estimated at 6´10-11/year.  This is below 10-9 per year and is therefore not considered further.

 


Figure 12B.12          Misoperation to Open Pig Barrel Door


Figure 12B.13          Misoperation Leading to Pig Impact on the Barrel Cover

 

 

12B.5.4                      Construction Activities

The GRS construction may present an increase in risk due to construction activities from the GRS impacting on existing facilities.

The project has taken this into consideration with the following safeguards:

·           Safety management system and procedures will be developed for the new GRSs.  Details of the system and procedures will be given in the safety case study for the new GRSs.  Systems relating to construction activities, such as Fire and Safe Work Permit System, risk assessment, and emergency response procedure, will be in place and enforced before commencement of work.  Recommendations in accordance with best practice have also been given to protect the workers at the sites (see section 12.3.2);

·           Good access is provided to construction areas with access roads from at least 2 sides of the site;

·           The reclamation itself will be formed mostly by accessing from the sea.

The Gas Production & Supply Code of Practice [17] provides a practical guidance in respect of the requirements of the Gas Safety Ordinance Cap 51 and the Gas Safety (Gas Supply) Regulations.  Article 23A of these regulations requires that:

·           No person shall carry out, or permit to be carried out, any works in the vicinity of a gas pipe unless he or the person carrying out the works has before commencing the works, taken all reasonable steps to ascertain the location and position of the gas pipe; and

·           A person who carries out, or who permits to be carried out, any works in the vicinity of a gas pipe shall ensure that all reasonable measures are taken to protect the gas pipe from damage arising out of the works that would be likely to prejudice safety.

Work, ‘in the vicinity’ of gas pipes is defined according to Table 12B.16.  Although many of the activities listed are not directly relevant to the GRS, Table 12B.16 serves to indicate typical effects distances for different types of work and when special precautions are warranted.  The GRS separation distances mostly exceed those listed in Table 12B.16.  However, some of the minimum separation distances specified in Table 12B.16 are not met.  These activities include but not limited to the following:

·           Construction of the pre-heaters and pressure reduction station for Phase 1 close to the existing underground high pressure gas pipe line (~10 m)

·           Construction of new pipe racks adjacent to the existing pipe rack

·           Construction of the inlet pipeline for Second Phase close to the existing pre-heaters (~20 m)

Special consideration may be given to the underground high pressure pipe line since the external load on the ground by the crane and the drilling operation may pose additional risk of damage.  However, with the implementation of safety procedures, the risk is not expected to be significantly higher than the generic failure frequencies adopted. Nevertheless, a Job Safety Study will be conducted to assess the potential risk and failure modes of such construction operations and special precautions will be included in the procedure.

Based on the above, the likelihood of damage to the operational facilities from construction activities will be low.  This is therefore not considered further in this study.

Table 12B.16 Works in the Vicinity of Gas Pipes

Type of Work

Distance

Trench or other excavation up to 1.5m in depth in stable ground

10m

Trench or other excavation over 1.5m and up to 5m in depth

15m

Trench or other excavation in stable ground over 5m in depth

20m

Welding or hot works near exposed gas pipes or above ground installations

10m

Piling, percussion moling or pipe bursting

15m

Works near high pressure pipelines

20m

Ground investigation and any kind of drilling or core sampling

30m

Use of explosives

60m

 

12B.6                            Consequence Analysis

12B.6.1                      Source Term Modelling

The process facility was divided into 9 isolatable sections.  Table 12B.12 listed the process details adopted for each process section.  Discharge rates for each given leak size were modelled using standard orifice type calculations contained within the PHAST suite of models.  Design pressures were used as a conservative approach in the consequence modelling.

12B.6.2                      Consequence Modelling

Table 12B.17 shows the list of release scenarios along with the corresponding consequence model used in PHAST.

Table 12B.17 Release Scenarios and Consequence Models Applied

Release Scenario

Release Type

Model Applied in PHAST

10mm leak

Leak

Leak

25mm leak

Leak

Leak

50mm leak

Leak

Leak

100mm leak

Leak

Leak

Full bore rupture

Rupture

Catastrophic Rupture

 

The consequence modelling parameters for PHAST are listed in Table 12B.18.

Table 12B.18 Consequence Modelling Parameters

BLEVE Parameters

 

 

 

 

Maximum SEP for a BLEVE

 

400.00

kW/m2

 

Fireball radiation intensity level 1

7.00

kW/m2

 

Fireball radiation intensity level 2

14.00

kW/m2

 

Fireball radiation intensity level 3

21.00

kW/m2

 

Mass Modification Factor

 

3.00

 

 

Fireball Maximum Exposure Duration

30.00

s

 

Ground Reflection

 

Ground Burst

 

 

Ideal Gas Modelling

 

Model as real gas

 

 

 

 

 

 

Discharge Parameters

 

 

 

 

Continuous Critical Weber number

12.50

 

 

Instantaneous Critical Weber number

12.50

 

 

Venting equation constant

 

24.82

 

 

Relief valve safety factor

 

1.20

 

 

Minimum RV diameter ratio

 

1.00

 

 

Critical pressure greater than flow phase

0.34

bar

 

Maximum release velocity

 

500.00

m/s

 

Minimum drop size allowed

 

0.00

mm

 

Maximum drop size allowed

 

10.00

mm

 

Default Liquid Fraction

 

1.00

fraction

 

Continuous Drop Slip factor

 

1.00

 

 

Instantaneous Drop Slip factor

 

1.00

 

 

Pipe-Fluid Thermal Coupling

 

0.00

 

 

Number of Time Steps

 

100.00

 

 

Maximum Number of Data Points

 

1,000.00

 

 

Non-Return Valve velocity head losses

0.00

 

 

Pipe roughness

 

0.046

mm

 

Shut-Off Valve velocity head losses

0.00

 

 

Excess Flow Valve velocity head losses

0.00

 

 

Default volume changes

 

3.00

/hr

 

Line length

 

10.00

m

 

Elevation

 

1.00

m

 

Atmospheric Expansion Method

 

Closest to Initial Conditions

 

 

Tank Roof Failure Model Effects

 

Instantaneous Effects

 

 

Outdoor Release Direction

 

Horizontal

 

 

 

 

 

 

Dispersion Parameters

 

 

 

 

Dense cloud parameter gamma (continuous)

0.00

 

 

Dense cloud parameter gamma (instant)

0.30

 

 

Dense cloud parameter k (continuous)

1.15

 

 

Dense cloud parameter k (instantaneous)

1.15

 

 

Jet entrainment coefficient alpha1

0.17

 

 

Jet entrainment coefficient alpha2

0.35

 

 

Ratio instantaneous/continuous sigma-y

1.00

 

 

Ratio instantaneous/continuous sigma-z

1.00

 

 

Distance multiple for full passive entrainment

2.00

 

 

Quasi-instantaneous transition parameter

0.80

 

 

Impact parameter - plume/ground

0.80

 

 

Expansion zone length/source diameter ratio

0.01

 

 

Drop/expansion velocity for inst.  release

0.80

 

 

Drag coefficient between plume and ground

1.50

 

 

Drag coefficient between plume and air

0.00

 

 

Default bund height

 

0.00

m

 

Maximum temperature allowed

 

626.85

degC

 

Minimum temperature allowed

 

-263.15

degC

 

Minimum release velocity for cont.  release

0.10

m/s

 

Minimum integration step size (Instantaneous)

0.10

s

 

Maximum integration step size (Instantaneous)

1,000.00

s

 

Minimum integration step size (Continuous)

0.10

m

 

Maximum integration step size (Continuous)

100.00

m

 

Maximum distance for dispersion

50,000.00

m

 

Maximum height for dispersion

 

1,000.00

m

 

Minimum cloud depth

 

0.02

m

 

Expansion energy cutoff for droplet angle

0.69

kJ/kg

 

Droplet evaporation thermodynamics model

Rainout, Non-equilibrium

 

 

Flag for mixing height

 

Constrained

 

 

Accuracy for integration of dispersion

0.00

 

 

Accuracy for droplet integration

 

0.00

 

 

Richardson number criterion for cloud lift-off

-20.00

 

 

Flag to reset rainout position

 

Do not reset rainout position

 

 

Surface over which the dispersion occurs

Water

 

 

Minimum Vapor Fraction for Convection

0.00

fraction

 

Coefficient of Initial Rainout

 

0.00

 

 

Minimum Continuous Release Height

0.00

m

 

Flag for finite duration correction

Finite Duration Correction

 

 

Near Field Passive Entrainment Parameter

1.00

 

 

Jet Model

 

Morton et.al.

 

 

Maximum Cloud/Ambient Velocity Difference

0.10

 

 

Maximum Cloud/Ambient Density Difference

0.02

 

 

Maximum Non-passive entrainment fraction

0.30

 

 

Maximum Richardson number

 

15.00

 

 

Core Averaging Time

 

18.75

s

 

Ground Drag Model

 

New (Recommended)

 

 

Flag for Heat/Water vapor transfer

Heat and Water

 

 

Richardson Number for passive transition above pool

0.02

 

 

Pool Vaporization entrainment parameter

1.50

 

 

Modeling of instantaneous expansion

Standard Method

 

 

Minimum concentration of interest

0.00

fraction

 

Maximum distance of interest

 

10,000.00

m

 

Model In Use

 

Best Estimate

 

 

Maximum Initial Step Size

 

10.00

m

 

Minimum Number of Steps per Zone

5.00

 

 

Factor for Step Increase

 

1.20

 

 

Maximum Number of Output Steps

1,000.00

 

 

 

 

 

 

Flammables Parameters

 

 

 

 

Height for calculation of flammable effects

0.00

m

 

Flammable result grid step in X-direction

10.00

m

 

LFL fraction to finish

 

0.85

 

 

Flammable angle of inclination

 

0.00

deg

 

Flammable inclination

 

Variable

 

 

Flammable mass calculation method

Mass between LFL and UFL

 

 

Flammable Base averaging time

 

18.75

s

 

Cut Off Time for Short Continuous Releases

20.00

s

 

Observer type radiation modelling flag

Planar

 

 

Probit A Value

 

-36.38

 

 

Probit B Value

 

2.56

 

 

Probit N Value

 

1.33

 

 

Height for reports

 

Centreline Height

 

 

Angle of orientation

 

0.00

deg

 

Relative tolerance for radiation calculations

0.02

fraction

 

 

 

 

 

General Parameters

 

 

 

 

Maximum release duration

 

3,600.00

s

 

Height for concentration output

 

0.00

m

 

 

 

 

 

Jet Fire Parameters

 

 

 

 

Maximum SEP for a Jet Fire

 

400.00

kW/m2

 

Jet Fire Averaging Time

 

20.00

s

 

Jet fire radiation intensity level 1

 

7.00

kW/m2

 

Jet fire radiation intensity level 2

 

14.00

kW/m2

 

Jet fire radiation intensity level 3

 

21.00

kW/m2

 

Rate Modification Factor

 

3.00

 

 

Jet Fire Maximum Exposure Duration

30.00

s

 

Model Correlation Type

 

Shell

 

 

 

 

 

 

Weather Parameters

 

 

 

 

Atmospheric pressure

 

1.01

bar

 

Atmospheric molecular weight

 

28.97

 

 

Atmospheric specific heat at constant pressure

1.00

kJ/kg.degK

 

Wind speed reference height (m)

 

10.00

m

 

Temperature reference height (m)

0.00

m

 

Cut-off height for wind speed profile (m)

1.00

m

 

Wind speed profile

 

Power Law

 

 

Atmospheric Temperature and Pressure Profile

Temp.Logarithmic; Pres.Linear

 

 

Atmospheric temperature

 

23.00

degC

 

Relative humidity

 

0.77

fraction

 

Surface Roughness Parameter

 

0.043

 

 

Surface Roughness Length

 

0.912

mm

 

Roughness or Parameter

 

Parameter

 

 

Dispersing surface temperature

 

23.00

degC

 

Default surface temperature of bund

23.00

degC

 

Solar radiation flux

 

0.50

kW/m2

 

Building Exchange Rate

 

4.00

/hr

 

Tail Time

 

1,800.00

s

 

12B.6.3                      Consequence End-Point Criteria

The end-point criteria are used to define the impact level at which a fatality could result.

Thermal Radiation

The following probit equation [1] is used to determine impacts of thermal radiation from jet fires to persons unprotected by clothing.

Y = -36.38 + 2.56 ln (t I 4/3)                                          (1)

where I is the radiant thermal flux (W/m2) and Y is the probit function which is related to the probability of fatality.  This equation gives the data points presented in Table 12B.19, assuming a 30-second exposure time.  For areas lying between any two radiation flux contours, the equivalent fatality level is estimated as follows:

·           For areas beyond the 50% fatality contour, the equivalent fatality is calculated using a 2/3 weighting towards the lower contour.  For example, the equivalent fatality between the 1% and 50% contours is calculated as 2/3 x 1 + 1/3 x 50 = 17%;

·           For areas within the 50% contour, the equivalent fatality is calculated with a 2/3 weighting towards the upper contour.  For example, the equivalent fatality between the 90% and 50% contours is calculated as 2/3 x 90 + 1/3 x 50 = 77%.

The different approach above and below the 50% fatality contour is due to the sigmoid shape of the probit function.

Table 12B.19 Levels of Harm for 30s Exposure to Heat Fluxes

Incident Thermal Flux (kW/m2)

Fatality Probability for 30s Exposure

Equivalent Fatality Probability for Area between Radiation Flux Contours

7.3

 

1%

 

}

 

}

 

}

 

17%

14.4

 

50%

 

77%

20.9

 

35.5

90%

 

99.9%

 

97%

 

Fireballs are modelled in a similar manner as jet fires, using the same probit equation.  However, fireballs are generally of shorter duration than 30 seconds and hence the actual duration of the fireball was used to determine harm probabilities.

Flash Fire

With regard to flash fires, the criterion chosen is that a 100% fatality is assumed for any person outdoors within the flash fire envelope.  In this study, the extent of the flash fire is assumed to be the dispersion distance to 85% of the LFL for a conservative evaluation.

12B.6.4                      Consequence Results

A complete list of hazard distances obtained from the consequence modelling is provided in Table 12B.20.

 


Table 12B.20  Consequence Results

Section

Phase
L/G

Leak size
(mm)

Hazard effects

End point
criteria

Hazard extent (m)

Weather conditions

F, 2 m/s

D, 3 m/s

D, 7 m/s

B, 2.5 m/s

G01

Above ground gas piping from offshore pipeline to pig receiver

G

10

Jet fire

35.5 kW/m2

13

14

15

14

 

 

 

 

20.9 kW/m2

15

15

16

15

 

 

 

 

14.4 kW/m2

16

16

17

16

 

 

 

 

7.3 kW/m2

19

19

19

19

 

 

 

 

Flash fire

0.85 LFL

13

13

11

12

 

 

 

25

Jet fire

35.5 kW/m2

33

34

38

33

 

 

 

 

 

20.9 kW/m2

38

38

41

38

 

 

 

 

 

14.4 kW/m2

41

41

44

41

 

 

 

 

 

7.3 kW/m2

47

47

49

47

 

 

 

 

Flash fire

0.85 LFL

37

37

37

37

 

 

 

50

Jet fire

35.5 kW/m2

61

62

70

61

 

 

 

 

 

20.9 kW/m2

69

71

76

70

 

 

 

 

 

14.4 kW/m2

76

77

81

77

 

 

 

 

 

7.3 kW/m2

89

90

92

90

 

 

 

 

Flash fire

0.85 LFL

84

84

90

82

 

 

 

100

Jet fire

35.5 kW/m2

107

109

120

108

 

 

 

 

 

20.9 kW/m2

122

125

133

123

 

 

 

 

 

14.4 kW/m2

136

138

143

137

 

 

 

 

 

7.3 kW/m2

165

165

166

164

 

 

 

 

Flash fire

0.85 LFL

180

180

195

180

 

 

 

Full bore (isoln. succ.)

Fireball

35.5 kW/m2

137

137

137

137

 

 

 

 

 

20.9 kW/m2

180

180

180

180

 

 

 

 

 

14.4 kW/m2

216

216

216

216

 

 

 

 

 

7.3 kW/m2

300

300

300

300

 

 

 

 

Flash fire

0.85 LFL

38

38

55

38

 

 

 

Full bore (isoln. fail.)

Jet fire

35.5 kW/m2

147

148

160

147

 

 

 

 

 

20.9 kW/m2

165

169

179

167

 

 

 

 

 

14.4 kW/m2

185

187

194

186

 

 

 

 

 

7.3 kW/m2

226

227

227

226

 

 

 

 

Flash fire

0.85 LFL

260

260

287

260

G02

Gas piping from receiver to gas filter

G

10

Jet fire

35.5 kW/m2

13

14

15

14

 

 

 

 

20.9 kW/m2

15

15

16

15

 

 

 

 

14.4 kW/m2

16

16

17

16

 

 

 

 

7.3 kW/m2

19

19

19

19

 

 

 

10

Flash fire

0.85 LFL

13

13

11

12

 

 

 

25

Jet fire

35.5 kW/m2

33

34

38

33

 

 

 

 

 

20.9 kW/m2

38

38

41

38

 

 

 

 

 

14.4 kW/m2

41

41

44

41

 

 

 

 

 

7.3 kW/m2

47

47

49

47

 

 

 

 

Flash fire

0.85 LFL

37

37

37

37

 

 

 

50

Jet fire

35.5 kW/m2

61

62

70

61

 

 

 

 

 

20.9 kW/m2

69

71

76

70

 

 

 

 

 

14.4 kW/m2

76

77

81

77

 

 

 

 

 

7.3 kW/m2

89

90

92

90

 

 

 

 

Flash fire

0.85 LFL

84

84

90

82

 

 

 

100

Jet fire

35.5 kW/m2

107

109

120

108

 

 

 

 

 

20.9 kW/m2

122

125

133

123

 

 

 

 

 

14.4 kW/m2

136

138

143

137

 

 

 

 

 

7.3 kW/m2

165

165

166

164

 

 

 

 

Flash fire

0.85 LFL

180

180

195

180

 

 

 

Full bore (isoln. succ.)

Fireball

35.5 kW/m2

70

70

70

70

 

 

 

 

 

20.9 kW/m2

93

93

93

93

 

 

 

 

 

14.4 kW/m2

112

112

112

112

 

 

 

 

 

7.3 kW/m2

155

155

155

155

 

 

 

 

Flash fire

0.85 LFL

19

19

26

19

 

 

 

Full bore (isoln. fail.)

Jet fire

35.5 kW/m2

147

148

160

147

 

 

 

 

 

20.9 kW/m2

165

169

179

167

 

 

 

 

 

14.4 kW/m2

185

187

194

186

 

 

 

 

 

7.3 kW/m2

226

227

227

226

 

 

 

 

Flash fire

0.85 LFL

260

260

287

260

G03

Filter piping

G

10

Jet fire

35.5 kW/m2

13

14

15

14

 

 

 

 

 

20.9 kW/m2

15

15

16

15

 

 

 

 

 

14.4 kW/m2

16

16

17

16

 

 

 

 

 

7.3 kW/m2

19

19

19

19

 

 

 

 

Flash fire

0.85 LFL

13

13

11

12

 

 

 

25

Jet fire

35.5 kW/m2

33

34

38

33

 

 

 

 

 

20.9 kW/m2

38

38

41

38

 

 

 

 

 

14.4 kW/m2

41

41

44

41

 

 

 

 

 

7.3 kW/m2

47

47

49

47

 

 

 

 

Flash fire

0.85 LFL

37

37

37

37

 

 

 

50

Jet fire

35.5 kW/m2

61

62

70

61

 

 

 

 

 

20.9 kW/m2

69

71

76

70

 

 

 

 

 

14.4 kW/m2

76

77

81

77

 

 

 

 

 

7.3 kW/m2

89

90

92

90

 

 

 

 

Flash fire

0.85 LFL

84

84

90

82

 

 

 

100

Jet fire

35.5 kW/m2

107

109

120

108

 

 

 

 

 

20.9 kW/m2

122

125

133

123

 

 

 

 

 

14.4 kW/m2

136

138

143

137

 

 

 

 

 

7.3 kW/m2

165

165

166

164

 

 

 

 

Flash fire

0.85 LFL

180

180

195

180

 

 

 

Full bore (isoln. succ.)

Fireball

35.5 kW/m2

45

45

45

45

 

 

 

 

 

20.9 kW/m2

60

60

60

60

 

 

 

 

 

14.4 kW/m2

72

72

72

72

 

 

 

 

 

7.3 kW/m2

101

101

101

101

 

 

 

 

Flash fire

0.85 LFL

11

11

16

11

 

 

 

Full bore (isoln. fail.)

Jet fire

35.5 kW/m2

147

148

160

147

 

 

 

 

 

20.9 kW/m2

165

169

179

167

 

 

 

 

 

14.4 kW/m2

185

187

194

186

 

 

 

 

 

7.3 kW/m2

226

227

227

226

 

 

 

 

Flash fire

0.85 LFL

260

260

287

260

G04

Gas piping from filter to metering station

G

10

Jet fire

35.5 kW/m2

13

14

15

14

 

 

 

 

20.9 kW/m2

15

15

16

15

 

 

 

 

14.4 kW/m2

16

16

17

16

 

 

 

 

7.3 kW/m2

19

19

19

19

 

 

 

 

Flash fire

0.85 LFL

13

13

11

12

 

 

 

25

Jet fire

35.5 kW/m2

33

34

38

33

 

 

 

 

 

20.9 kW/m2

38

38

41

38

 

 

 

 

 

14.4 kW/m2

41

41

44

41

 

 

 

 

 

7.3 kW/m2

47

47

49

47

 

 

 

 

Flash fire

0.85 LFL

37

37

37

37

 

 

 

50

Jet fire

35.5 kW/m2

61

62

70

61

 

 

 

 

 

20.9 kW/m2

69

71

76

70

 

 

 

 

 

14.4 kW/m2

76

77

81

77

 

 

 

 

 

7.3 kW/m2

89

90

92

90

 

 

 

 

Flash fire

0.85 LFL

84

84

90

82

 

 

 

100

Jet fire

35.5 kW/m2

107

109

120

108

 

 

 

 

 

20.9 kW/m2

122

125

133

123

 

 

 

 

 

14.4 kW/m2

136

138

143

137

 

 

 

 

 

7.3 kW/m2

165

165

166

164

 

 

 

 

Flash fire

0.85 LFL

180

180

195

180

 

 

 

Full bore (isoln. succ.)

Fireball

35.5 kW/m2

153

153

153

153

 

 

 

 

 

20.9 kW/m2

201

201

201

201

 

 

 

 

 

14.4 kW/m2

242

242

242

242

 

 

 

 

 

7.3 kW/m2

335

335

335

335

 

 

 

 

Flash fire

0.85 LFL

43

43

63

43

 

 

 

Full bore (isoln. fail.)

Jet fire

35.5 kW/m2

147

148

160

147

 

 

 

 

 

20.9 kW/m2

165

169

179

167

 

 

 

 

 

14.4 kW/m2

185

187

194

186

 

 

 

 

 

7.3 kW/m2

226

227

227

226

 

 

 

 

Flash fire

0.85 LFL

260

260

287

260

G05

Gas piping from metering station to heaters, including metering runs

G

10

Jet fire

35.5 kW/m2

13

14

15

14

 

 

 

 

20.9 kW/m2

 

15

15

16

15

 

 

 

 

14.4 kW/m2

 

16

16

17

16

 

 

 

 

 

7.3 kW/m2

 

19

19

19

19

 

 

 

 

Flash fire

0.85 LFL

 

13

13

11

12

 

 

 

25

Jet fire

35.5 kW/m2

 

33

34

38

33

 

 

 

 

 

20.9 kW/m2

 

38

38

41

38

 

 

 

 

 

14.4 kW/m2

 

41

41

44

41

 

 

 

 

 

7.3 kW/m2

 

47

47

49

47

 

 

 

 

Flash fire

0.85 LFL

 

37

37

37

37

 

 

 

50

Jet fire

35.5 kW/m2

 

61

62

70

61

 

 

 

 

 

20.9 kW/m2

 

69

71

76

70

 

 

 

 

 

14.4 kW/m2

 

76

77

81

77

 

 

 

 

 

7.3 kW/m2

 

89

90

92

90

 

 

 

 

Flash fire

0.85 LFL

 

84

84

90

82

 

 

 

100

Jet fire

35.5 kW/m2

 

107

109

120

108

 

 

 

 

 

20.9 kW/m2

 

122

125

133

123

 

 

 

 

 

14.4 kW/m2

 

136

138

143

137

 

 

 

 

 

7.3 kW/m2

 

165

165

166

164

 

 

 

 

Flash fire

0.85 LFL

 

180

180

195

180

 

 

 

Full bore (isoln. succ.)

Fireball

35.5 kW/m2

135

135

135

135

 

 

 

 

 

20.9 kW/m2

177

177

177

177

 

 

 

 

 

14.4 kW/m2

213

213

213

213

 

 

 

 

 

7.3 kW/m2

295

295

295

295

 

 

 

 

Flash fire

0.85 LFL

38

38

54

38

 

 

 

Full bore (isoln. fail.)

Jet fire

35.5 kW/m2

147

148

160

147

 

 

 

 

 

20.9 kW/m2

165

169

179

167

 

 

 

 

 

14.4 kW/m2

185

187

194

186

 

 

 

 

 

7.3 kW/m2

226

227

227

226

 

 

 

 

Flash fire

 

 

0.85 LFL

260

260

287

260

G6

Gas Heater Piping

G

10

Jet fire

35.5 kW/m2

13

14

15

14

 

 

 

 

 

20.9 kW/m2

15

15

16

15

 

 

 

 

 

14.4 kW/m2

16

16

17

16

 

 

 

 

 

7.3 kW/m2

19

19

19

19

 

 

 

 

Flash fire

0.85 LFL

13

13

11

12

 

 

 

25

Jet fire

35.5 kW/m2

33

34

38

33

 

 

 

 

 

20.9 kW/m2

38

38

41

38

 

 

 

 

 

14.4 kW/m2

41

41

44

41

 

 

 

 

 

7.3 kW/m2

47

47

49

47

 

 

 

 

Flash fire

0.85 LFL

37

37

37

37

 

 

 

50

Jet fire

35.5 kW/m2

61

62

70

61

 

 

 

 

 

20.9 kW/m2

69

71

76

70

 

 

 

 

 

14.4 kW/m2

76

77

81

77

 

 

 

 

 

7.3 kW/m2

89

90

92

90

 

 

 

 

Flash fire

0.85 LFL

84

84

90

82

 

 

 

100

Jet fire

35.5 kW/m2

107

109

120

108

 

 

 

 

 

20.9 kW/m2

122

125

133

123

 

 

 

 

 

14.4 kW/m2

136

138

143

137

 

 

 

 

 

7.3 kW/m2

165

165

166

164

 

 

 

 

Flash fire

0.85 LFL

180

180

195

180

 

 

 

Full bore (isoln. succ.)

Fireball

35.5 kW/m2

135

135

135

135

 

 

 

 

 

20.9 kW/m2

177

177

177

177

 

 

 

 

 

14.4 kW/m2

213

213

213

213

 

 

 

 

 

7.3 kW/m2

295

295

295

295

 

 

 

 

Flash fire

0.85 LFL

38

38

54

38

 

 

 

Full bore (isoln. fail.)

Jet fire

35.5 kW/m2

147

148

160

147

 

 

 

 

 

20.9 kW/m2

165

169

179

167

 

 

 

 

 

14.4 kW/m2

185

187

194

186

 

 

 

 

 

7.3 kW/m2

226

227

227

226

 

 

 

.  fail.)

Flash fire

0.85 LFL

260

260

287

260

G7

Gas piping from heater to PRS, including PRS

G

10

Jet fire

35.5 kW/m2

12

12

13

12

 

 

 

 

20.9 kW/m2

13

14

14

13

 

 

 

 

 

14.4 kW/m2

14

15

15

15

 

 

 

 

 

7.3 kW/m2

17

17

17

17

 

 

 

 

Flash fire

0.85 LFL

11

11

11

11

 

 

 

25

Jet fire

35.5 kW/m2

30

31

34

31

 

 

 

 

 

20.9 kW/m2

34

35

37

34

 

 

 

 

 

14.4 kW/m2

37

37

39

37

 

 

 

 

 

7.3 kW/m2

42

43

44

43

 

 

 

 

Flash fire

0.85 LFL

34

34

34

32

 

 

 

50

Jet fire

35.5 kW/m2

56

56

64

56

 

 

 

 

 

20.9 kW/m2

63

64

69

64

 

 

 

 

 

14.4 kW/m2

69

70

74

69

 

 

 

 

 

7.3 kW/m2

81

81

83

81

 

 

 

 

Flash fire

0.85 LFL

72

76

79

68

 

 

 

100

Jet fire

35.5 kW/m2

98

99

58

99

 

 

 

 

 

20.9 kW/m2

112

114

59

113

 

 

 

 

 

14.4 kW/m2

124

126

65

125

 

 

 

 

 

7.3 kW/m2

149

150

85

150

 

 

 

 

Flash fire

0.85 LFL

155

147

160

136

 

 

 

Full bore (isoln. succ.)

Fireball

35.5 kW/m2

135

135

135

135

 

 

 

 

 

20.9 kW/m2

177

177

177

177

 

 

 

 

 

14.4 kW/m2

213

213

213

213

 

 

 

 

 

7.3 kW/m2

295

295

295

295

 

 

 

 

Flash fire

0.85 LFL

38

38

54

38

 

 

 

Full bore (isoln. fail.)

Jet fire

35.5 kW/m2

146

147

160

146

 

 

 

 

 

20.9 kW/m2

164

168

178

166

 

 

 

 

 

14.4 kW/m2

184

186

193

185

 

 

 

 

 

7.3 kW/m2

225

226

225

225

 

 

 

 

Flash fire

0.85 LFL

215

215

228

192

G8

Gas piping from PRS to mixing station

G

10

Jet fire

35.5 kW/m2

0

0

0

0

 

 

 

 

20.9 kW/m2

9

9

9

0

 

 

 

 

 

14.4 kW/m2

10

10

10

10

 

 

 

 

 

7.3 kW/m2

11

11

11

11

 

 

 

 

Flash fire

0.85 LFL

8

8

8

8

 

 

 

25

Jet fire

35.5 kW/m2

0

22

24

22

 

 

 

 

 

20.9 kW/m2

24

24

26

24

 

 

 

 

 

14.4 kW/m2

26

26

28

26

 

 

 

 

 

7.3 kW/m2

30

30

31

30

 

 

 

 

Flash fire

0.85 LFL

21

21

21

21

 

 

 

50

Jet fire

35.5 kW/m2

40

41

47

42

 

 

 

 

 

20.9 kW/m2

46

47

51

47

 

 

 

 

 

14.4 kW/m2

50

51

54

50

 

 

 

 

 

7.3 kW/m2

58

58

60

58

 

 

 

 

Flash fire

0.85 LFL

47

47

49

47

 

 

 

100

Jet fire

35.5 kW/m2

73

74

84

73

 

 

 

 

 

20.9 kW/m2

83

85

92

84

 

 

 

 

 

14.4 kW/m2

92

93

98

92

 

 

 

 

 

7.3 kW/m2

109

109

111

109

 

 

 

 

Flash fire

0.85 LFL

102

102

106

95

 

 

 

Full bore (isoln. succ.)

Fireball

35.5 kW/m2

114

114

114

114

 

 

 

 

 

20.9 kW/m2

150

150

150

150

 

 

 

 

 

14.4 kW/m2

180

180

180

180

 

 

 

 

 

7.3 kW/m2

250

250

250

250

 

 

 

 

Flash fire

0.85 LFL

30

30

42

30

 

 

 

Full bore (isoln. fail.)

Jet fire

35.5 kW/m2

145

147

159

146

 

 

 

 

 

20.9 kW/m2

163

167

178

165

 

 

 

 

 

14.4 kW/m2

183

186

192

184

 

 

 

 

 

7.3 kW/m2

224

225

225

224

 

 

 

 

Flash fire

0.85 LFL

205

205

215

180

G09

Pig receiver

G

25

Jet fire

35.5 kW/m2

33

34

38

33

 

 

 

 

20.9 kW/m2

38

38

41

38

 

 

 

 

14.4 kW/m2

41

41

44

41

 

 

 

 

7.3 kW/m2

47

47

49

47

 

 

 

 

Flash fire

0.85 LFL

37

37

37

37

 

 

 

Full bore

Jet fire

35.5 kW/m2

147

148

160

147

 

 

 

 

 

20.9 kW/m2

165

169

179

167

 

 

 

 

 

14.4 kW/m2

185

187

194

186

 

 

 

 

 

7.3 kW/m2

226

227

227

226

 

 

 

 

Flash fire

0.85 LFL

260

260

287

260

 


12B.7                            Risk Summation

The frequencies and consequences of the various outcomes of the numerous accident scenarios are integrated at this stage, to give measures of the societal risk (FN curves and Potential Loss of Life) and individual risk.

Risk results are compared with the criteria for acceptability as laid down in the Hong Kong Planning Standards and Guidelines, Chapter 12 and also in Annex 4 of the Technical Memorandum of EIAO. 

Risk results are presented in the Section 12 of the EIA Report.

12B.8                            References

[1]          Committee for the Prevention of Disasters, Guidelines for Quantitative Risk Assessment (the “Purple Book”)., The Hague, 1999.

[2]          BMT Asia Pacific Ltd., personal communication, 2006

[3]          BMT Asia Pacific Ltd, Marine Impact Assessment for Black Point & Sokos islands LNG Receiving Terminal & Associated Facilities, Pipeline Issues, Working Paper #3, Issue 6, May 2006

[4]          Passenger Arrivals/Departures and Passenger Load Factors at Cross-Boundary Ferry Terminals, January to December 2005, Marine Department, Hong Kong SAR.

[5]          Hawksley, J.L., Some Social, Technical and Economic Aspects of the Risks of Large Plants, CHEMRAWN III, 1984

[6]          Cox, Lees and Ang, Classification of Hazardous Locations, IChemE.

[7]          Lees, F.  P., Loss Prevention in the Process Industries, Butterworth-Heinemann, 1996

[8]          GCO, Review of earthquake data for the Hong Kong region, GCO Publication No.  1/91, Civil Engineering Services Dept., Hong Kong Government, 1991

[9]          GEO, Seismic hazard analysis of the Hong Kong region, GEO Report No.  65, Geotechnical Engineering Office, Government of the HKSAR, 2002

[10]      Scott, D.N., Pappin, J.W., Kwok, M.K.Y., Seismic Design of Buildings in Hong Kong, Hong Kong Institution of Engineers, Transactions, Vol.  1, No.  2, p.37-50, 1994

[11]      Byrne, J.  P., The Calculation of Aircraft Crash Risk in the UK, HSE\R150, 1997.

[12]      www.ntsb.gov/aviation/Table6.htm 

[13]      Annual Review of Aircraft Accident Data: U.S.  General Aviation, Calendar Year 2001, National Transport Safety Board. 

[14]      Spouge, J., A guide to Quantitative Risk Assessment for Offshore Installations, CMPT, 1999. 

[15]      www.hko.gov.hk

[16]      Lee, B. Y., Report of Hong Kong in the International Tsunami Seminar in the Western Pacific Region, International Tsunami Seminar in the Western Pacific Region, Tokyo, Japan, 7-12 March 1988. 

[17]      The Gas Authority, Gas Production & Supply Code of Practice, GPS 01, 1st Edition, The Government of the Hong Kong Special Administrative Region, July 1997.

[18]      UK AEA, Major Hazard Incident Database (MHIDAS) Silver Platter.

[19]      Institution of Chemical Engineers UK, The Accident Database, Version 2.01.

[20]      Personal Communication with the Hong Kong Observatory.

[21]      Hong Kong Observatory, “ The Year’s Weather – 2003”