Chapter Title
Tables
Figures
Figure
6‑1: Hong Kong Societal Risk Criteria_ 6-4
Figure
6‑2: Layout of Existing Submarine Fuel Pipelines (Dotted Line in Orange
Colour) 6-9
Figure 6‑3: Typical Hydrant Fuelling System [10] 6-11
Figure 6‑4: Schematic of Pit Valve [2] 6-12
Figure 6‑5:
Alignment of the Diverted Submarine Fuel Pipeline_ 6-20
Figure 6‑6: Example of HDD
Construction Method_ 6-21
Figure 6‑7: Preliminary Airside Tunnel Arrangement 6-22
Figure 6‑8:
Aviation Fuel Hydrant System Layout 6-25
Figure 6‑9: Construction
Activities in Aviation Fuel Tank Farm_ 6-38
Figure
6‑10: Location
of the HDD Launching Site at West End of North Runway 6-40
Figure
6‑11: Existing
Condition of the HDD Launching Site at West End of North Runway 6-40
Figure
6‑12: Existing
and Indicative Future Condition at the Sha Chau Island_ 6-41
Figure 6‑13: Indicative Layout of Eastern Support Area_ 6-52
Figure
6‑14: Event Tree for Jet Fuel Leakage due to Submarine Pipeline Rupture_ 6-62
Figure
6‑15: Event Tree for Jet Fuel Leakage from Underground Pipeline due to
HDD Construction at HKIA and Sha Chau 6-63
Figure
6‑16: Event Tree for Jet Fuel Leakage from Underground Pipeline at the
Terminal 1 due to Underground Tunnel Construction and North Runway wrap around
taxiway modification_ 6-65
Figure
6‑17: Event Tree for Jet Fuel Submarine Pipeline_ 6-72
Figure
6‑18: Event Tree for Jet Fuel Underground Pipeline_ 6-73
Figure
6‑19: Event Tree for Hydrant Pit Valve_ 6-76
Figure
6‑20: Fault Tree for Minor Spillage due to Failure of Safety Systems 6-84
Figure
6‑21: Fault Tree for Major Spillage due to Failure of Safety Systems 6-85
Figure
6‑22: Airbus A320 – Pool
fire size after 50s of release with wind speed of 7 m/s 6-99
Figure
6‑23: Airbus A320 – Pool
fire size after 90s of release with wind speed of 7 m/s 6-99
Figure
6‑24: Location of Existing Fire Stations 6-101
Figure
6‑25: Location of New Fire Stations 6-102
Figure
6‑26: Airbus A340 – Pool
fire size after 50s of release with wind speed of 7 m/s 6-104
Figure
6‑27: Airbus A340 – Pool
fire size after 90s of release with wind speed of 7 m/s 6-105
Figure
6‑28: Airbus A340 – Pool fire size after 120s of release with wind speed
of 7 m/s 6-106
Figure
6‑29: Connection of delivery hose at the hydrant dispenser to aircraft
wing_ 6-109
Figure
6‑30: Example of aircraft mobile steps used in the HKIA (1) 6-109
Figure
6‑31: Example of aircraft mobile steps used in the HKIA (2) 6-109
Figure
6‑32: Overlapping of flash fire plume to the Aircraft A320_ 6-110
Figure
6‑33: Overlapping of flash fire plume to the Aircraft A340_ 6-110
Figure
6‑34: Layout of the Three Runways 6-114
Figure
6‑35: Arrival and Departure Route of 3RS_ 6-115
Figure
6‑36: Event Tree Analysis for Petrol Road
Tanker/Flexible Hose Release_ 6-116
Figure
6‑37: Individual Risk Contour for Construction Phase_ 6-120
Figure
6‑38: Individual Risk Contour for Hydrant System
at the Third Runway (Operation Phase) 6-121
Figure
6‑39: Individual Risk Contour for a
Typical Hydrant Pit Valve at a Parking Stand_ 6-121
Figure 6‑40:
Individual Risk Contour for Airside Petrol Filling Station (Operation Phase) 6-122
Figure
6‑41: Societal Risk for Construction Phase_ 6-123
Figure
6‑42: Societal Risk for Operation Phase_ 6-124
Figure
6‑43: Residual
Societal Risk for Operation Phase after Mitigation Measures 6-128
Photos
Photo
6‑1: Hydrant Dispenser Vehicle in HKIA_ 6-15
Photo 6‑2:
Delivery Hose to Aircraft Fuel Tank 6-12
Photo
6‑3: Quality control Sampling Equipment 6-16
Photo
6‑4: Emergency Shut Down System_ 6-16
Photo
6‑5: Hydrant Pit Valve and Lanyard and air hose connecting the dual pilot
valve_ 6-16
Photo
6‑6: Dead-man Switch_ 6-16
Photo 6‑7:
Warning Flag_ 6-17
Photo 6‑8: Fire
Extinguisher 6-17
Photo
6‑9: Existing
Fuel Hydrant Filter Water Separator (with pumps behind – see Photo 6‑13) 6-23
Photo
6‑10:
Reserved Area for New Hydrant Pumps 6-24
Photo
6‑11: Dispenser Vehicle Positioning around an Aircraft during Jet Fuel
Refuelling_ 6-49
Photo
6‑12: Support Vehicles Positioning around an Aircraft during Jet Fuel
Refuelling_ 6-50
Photo
6‑13: Existing
Hydrant Pump inside Aviation Fuel Tank Farm_ 6-58
Photo
6‑14: Connection of existing Hydrant Pump to main jet fuel pipeline_ 6-59
Photo
6‑15: Basin provided to Existing Hydrant Pumps 6-59
Photo
6‑16: Area Reserved for Future Hydrant Pumps inside Aviation Fuel Tank
Farm_ 6-60
Photo
6‑17: Flanged reserved for New Hydrant Pump Connection_ 6-60
Photo
6‑18: Deployment of Inflatable
Slide_ 6-96
Appendices
Appendix 6.1 SWIFT Log Sheet
Appendix 6.2 Aircraft Refuelling Procedure
Appendix 6.3 Spill/Fire Respone Plan and Training
Appendix 6.4
Safety Requirment by Civil Aviation
Department on Fuel Storage, Management, Handling and Distribution
6.1.1.1
Development of the three-runway system (3RS) will
require the existing aviation fuel hydrant system to be extended to cover the
new aircraft parking stands located at the new concourse area and extra hydrant
pumps will have to be installed at the existing aviation fuel tank farm (AFTF)
in the airport to ensure there is sufficient pressure to deliver aviation fuel
to the extended fuel hydrant system for the expanded airport. Due to the land
formation for the third runway, the existing submarine aviation fuel pipeline
lying underneath the proposed land formation will have to be diverted by having
a new submarine pipeline connecting between the off-airport fuel receiving
facilities at Sha Chau and the airport.
6.1.1.2
Besides the new aviation fuel supply system,
facilities for storage of dangerous goods, such as diesel and gasoline airside
vehicle refuelling station, will have to be provided in the expansion area.
6.1.1.3
Construction work may have the risk of damaging the
existing aviation fuel storage and supply system (see Section 6.1.2.2),
and the provision of the extended aviation fuel hydrant system and dangerous
goods storage facilities may pose safety risk to airport staff and public
inside the airport (see Section 6.1.2.3
and Section 6.1.2.4).
As part of the EIA study, a hazard to human life assessment is necessary to
ensure all the foreseeable hazardous scenarios are identified and risk level
evaluated and assessed according to the Risk Guidelines stipulated in Annex 4
of the EIAO Technical Memorandum (TM).
6.1.1.4
The objective of the assessment is to evaluate the
hazard to human life due to the following activities and hazardous provisions,
and reduce the off-site risk to an As Low As Reasonably Practicable (ALARP)
level:
·
Construction works near the existing aviation
fuel pipelines and storage facilities;
·
The operation of new aviation fuel pipelines
(submarine and underground) and new fuel hydrant systems for aircraft refuelling
operation at the new aircraft stands in the airport expansion area; and
·
The operation of new diesel and gasoline storage facilities in the
airport expansion area.
6.1.1.5
Based on the latest scheme design, there will be no
additional liquefied
petroleum gas (LPG) filling station for the third runway project, hence LPG storage
will not be considered in this hazard to human life assessment.
6.1.2.1
According to the EIA Study Brief No.
ESB-250/2012, the scope of the assessment shall include the following:
Construction Phase: Aviation Fuel Hazards
6.1.2.2
To carry out a hazard assessment to evaluate the
risk due to construction works near the existing aviation fuel pipelines and
storage facilities. The hazard assessment shall include the following:
1.
Identify hazardous scenarios associated with
potential construction work damage to aviation fuel pipelines and storage
facilities and then determine a set of relevant scenarios to be included in a
quantitative risk assessment (QRA);
2.
Execute a QRA of the set of hazardous scenarios
determined in item 1, expressing population risks in both individual and
societal terms;
3.
Compare individual and societal risks with the
criteria for evaluating hazard to human life stipulated in Annex 4 of the TM;
and
4.
Identify and assess practicable and
cost-effective risk mitigation measures.
Operation Phase: Aviation Fuel Hazards
6.1.2.3
To carry out a hazard assessment to evaluate risks from the operation of
new aviation fuel pipelines (submarine and underground) and new fuel hydrant
systems for aircraft refuelling operation at new aircraft stands in the airport
expansion area. The hazard assessment shall include the following:
1. Identify
hazardous scenarios associated with the operation of new aviation fuel
pipelines and hydrant systems for aircraft refuelling and then determine a set
of relevant scenarios to be included in a QRA;
2.
Execute a QRA of the set of hazardous scenarios
determined in item 1, expressing population risks in both individual and
societal terms;
3.
Compare individual and societal risks with the
criteria for evaluating hazard to human life stipulated in Annex 4 of the TM;
and
4.
Identify and assess practicable and
cost-effective risk mitigation measures.
Operation Phase: Diesel and Gasoline Hazards
6.1.2.4
To carry out hazard assessment to evaluate the risk due to new
facilities for storage of dangerous goods (DG) (i.e. fuel for airside
vehicles/ground services equipment). Stored fuels may include diesel and
gasoline in the airport expansion area. The hazard assessment shall include the
following:
1.
Identify hazardous scenarios associated with the
above DG facilities and then determine a set of relevant scenarios to be
included in a QRA;
2.
Execute a QRA of the set of hazardous scenarios determined
in item 1, expressing population risks in both individual and societal terms;
3.
Compare individual and societal risks with the
criteria for evaluating hazard to human life stipulated in Annex 4 of the TM;
and
4.
Identify and assess practicable and cost-effective
risk mitigation measures.
6.1.3.1
The
individual and societal risk guideline specified in Annex 4 of the EIAO-TM will
be applied in the current study.
6.1.3.2
Individual
risk is the predicted increase in the chance of death per year to a most exposed
individual due to a hazardous operation. When comparing with the risk
guidelines, the estimated duration of exposure of the person to the hazardous
operation should be taken into consideration. The maximum level of offsite
individual risk should not exceed 1 in 100,000 per year, i.e. 1 x 10-5/yr.
6.1.3.3
Societal
risk expresses the risks to the whole population living, working or travelling
near a hazardous operation. The societal risk criteria are presented
graphically on an F-N Graph as shown in Figure 6‑1.
Figure
6‑1: Hong
Kong Societal Risk Criteria
6.1.3.4
There are three regions in the
graph, namely ‘Acceptable’ region, ‘ALARP’ region and ‘Unacceptable’ region.
The placement of the risk curve on the F-N graph determines what action would
be required. These are defined as follows:
·
‘Unacceptable’ region – Risk is so high and
outcomes so unacceptable that it cannot be justified on any grounds. Risk
should be reduced regardless of the cost of mitigation or operation should not
be carried out;
·
‘ALARP’ region – Risk is acceptable only if it
is reduced to a level which is as low as reasonably practicable with
consideration of all practicable and cost effective measures.;
·
‘Acceptable’ region – Risk is broadly acceptable
and further risk reduction is not required.
6.1.3.5
The
societal risk criteria have integrated a vertical cut-off line at the 1,000
fatality level extending down to a frequency of 10-9/yr (1 in a
billion years). Any hazardous scenario resulting in more than 1,000 fatalities
will be considered as unacceptable and must be avoided.
6.2.1.1
The
major tasks involved in the QRA study included hazard identification, frequency
assessment, consequence modelling, risk summation and identification of
mitigation measures. The details of each of the major tasks were described in
the following sections.
6.2.2.1
The
identification of hazardous scenarios have been achieved by conducting a review
of the historical incidents occurred in HKIA and airports worldwide. The
historical data can provide important information of the failure events and the
associated causes for the spillage incidents.
6.2.2.2
The
hazard identification also made reference to the various EIA studies that are
relevant to the aviation fuel supply and storage such as the permanent aviation
fuel facility for HKIA [6], and vehicle fuel filling station such as
the Kai Tak Development
Engineering Study [23] to ensure all the scenarios that are
applicable to the scope of the current assessment has been considered.
6.2.2.3
A hazard identification (HAZID) workshop using
‘Structured What If’ (SWIFT) technique has been arranged for verifying the hazardous scenarios identified
during the desktop review and to identify new hazards specific to the operation
of new aviation fuel pipelines and new fuel hydrant systems for aircraft
fuelling operation at the expansion area, and the
potential impact to the existing aviation fuel supply system during the
construction phase.
6.2.2.4
For
each of the specific topics, structured ‘what if’ questions have been posed
taking full consideration of the operational modes, sub-system functionality and
dependencies, and human interactions, to determine if deviations will result in
a foreseeable hazardous state. A list of guidewords has been used to help
prompt discussions where necessary. All the identified hazards have been
documented in a hazard worksheet which detailed the nature of the hazard, the
cause and both the existing and potential mitigation measures.
6.2.2.5
All identified
hazardous scenario(s) have been further assessed in the QRA to facilitate the
computation of an event or accident frequency.
6.2.3.1
Frequency assessment has been primarily based
on historical data and supplemented any deficiencies with data from generic
sources. The failure rate data used in the analysis has been based on the
collection and analysis of reported incidents in public data sources and
records maintained by AAHK.
6.2.3.2
Fault tree
analysis (FTA) technique has been adopted to analyse the initiating events of the identified scenarios. FTA is a technique by which many events
that interact to produce other events can be related using logical relationship
(AND, OR, etc.). These relationships permit the construction of a logical
structure which models the failure modes of a system.
6.2.3.3
Fault sequences
with individual frequencies have been generated using event tree analysis
(ETA). Event tree have been developed to systematically identify the sequence
of development of ultimate hazardous events, such as flash fire and pool fire, after an initial fuel leakage incident. The analysis has considered
all the safety and operational controls used by AAHK to prevent system
failures, and the assumptions on possible successful emergency isolation
actions. Reference has been made to the previous EIA studies when determining
the methodology, assumptions and parameters for the assessment.
6.2.3.4
All
the estimated event frequencies have been inputted into the FTA using the Fault
Tree+ (Ver. 11) program, and ETA has been adopted to determine the possible
outcomes from the identified scenarios and to estimate the hazard frequencies.
The updated hazard rates have been inputted into the RiskTool model to evaluate
the overall individual risk and societal risk.
6.2.4.1
Consequence
analysis has been undertaken to determine the size of leakage of jet fuel, airside vehicle fuel (gasoline and diesel) under each of the identified scenarios and
the corresponding safety risk to the working staff and travellers has also been
assessed. The software PHAST has been used for the consequence modelling for vehicle fuel, while the software PoolFire6 thermal radiation model
has been used for the consequence modeling for jet fuel pool fire. The aviation
fuel system comprises submarine supply pipelines to the airport tank farm
storage tank. The aviation fuel hydrant pumps draw from these tanks to supply
the fuel hydrants which comprise an underground pipe network to the new apron
and hydrant pit valves. When jet fuel is released from the
hydrant system and should the unlikely event of immediate ignition occur, it
will cause flash fire with subsequent pool fire [2]. If it is a delayed ignition, pool fire will happen for unconfined
spillage while bund fire will happen if it occurs inside bund wall. Besides the
jet fuel, petrol will be stored in the new airside vehicle filling station. Release
of petrol from road tanker / flexible delivery hose with immediate ignition
will cause pool fire while flash fire will happen if there is a delayed
ignition. As a result, the following consequence modelling will be applied:
·
Jet fuel leakage from submarine pipeline leading
to pool fire on sea surface;
·
Jet fuel leakage from underground pipeline and
hydrant system with immediate ignition leading to flash fire with subsequent
pool fire;
·
Jet fuel leakage from underground pipeline and
hydrant system with delayed ignition leading to pool fire;
·
Jet fuel leakage from hydrant pump in AFTF
leading to bund / pool fire;
·
Immediate ignition of petrol leading to pool
fire; and
·
Delayed ignition of petrol leading to flash
fire.
6.2.5.1
The
risk summation has been carried out by using the RiskTool program where it was
used to generate both the individual risk contour and societal risk in the form
of F-N curve. With reference to the ‘Requirements for Hazard to
Life Assessment’ as specified in Appendix B of the EIA Study Brief, the
following three scenarios have been assessed:
i. Risk
due to the construction works near the existing aviation fuel pipelines and
storage facilities;
ii. Risk
due to the operation of new aviation fuel pipelines (submarine and underground)
and new fuel hydrant systems for aircraft refuelling operation at the new
aircraft stands in the airport expansion area; and
iii. Risk
due to the operation of new facilities for storage of dangerous goods (DG)
(i.e. fuel for airside vehicle/ground services equipment)
6.2.6.1
Safety
measures have been identified during the HAZID workshop and cost benefit
analysis would be undertaken if the risk level falls into ALARP region.
6.3.1.1
Since the opening of the Tuen Mun permanent aviation fuel facility
(PAFF) in 2010, PAFF becomes a new receiving and storage facility to accommodate the delivery vessels
for unloading jet fuel
into the fuel storage tanks. The PAFF has been
assessed in a separate approved EIA study (EIA-127/2006) with a thorough hazard
to life assessment meeting all statutory requirements. The PAFF is connected to the receiving facility
in Sha Chau via twin 500 mm diameter submarine pipelines from where fuel is transferred to the
aviation fuel tank farm on HKIA via existing pipeline connections.
The PAFF provides a storage capacity of 388,000 m3,
which is sufficient to meet the needs of the expanded airport operation.
6.3.1.2
The total length of the existing pipelines
connecting Sha Chau and airport island is approximately 6 km, of which 3 km is
located below the sea bed within the Sha Chau and Lung Kwu Chau Marine Park.
The pipelines are buried
approximately 6 m below seabed for the section connecting to the airport and 10
m below seabed for the section away from the airport to provide
adequate protection from possible vessels and anchors damages. The submarine pipelines rise to the
surface level at the HKIA seawall and connect to the inlets of the underground
fuel pipelines inside the boundary of the airport. The existing
pipeline landing point at the airport island is located at the seawall adjacent
to the North Perimeter Road near the northwest tip of the existing North Runway
as shown in Figure 6‑2.
Figure
6‑2: Layout of Existing Submarine Fuel
Pipelines (Dotted Line in Orange Colour)
6.3.1.3
The
underground pipelines are 3 m below surface and they start at the western end
of the North Runway and run alongside the North Perimeter Road and South
Perimeter Road before arriving at the on-airport aviation fuel tank farm.
6.3.2.1
Inside
the tank farm, there are 12 cylindrical steel storage tanks with conical roofs.
They have a diameter ranging from 18 m to 26 m, with a total storage capacity
of 223,000 m3. The tanks are
operated at atmospheric pressure.
6.3.2.2
When
the fuel is transferred from the receiving facility in Sha Chau to the
on-airport tank farm, it will be quarantined for 24 hours. During which fuel
sample is drawn for quality check. When the fuel quality is confirmed, it is
ready for use.
6.3.2.3
The
fuel tanks are connected to the hydrant network with auto-controlled hydrant
pumps each rated at 330 m3/hr. Each pump is fitted with a filter to
separate water from the fuel. The pumps deliver the fuel via the hydrant
pipeworks (i.e. ring main) to each hydrant pit at a design pressure of 10 to 11
bar. Currently, there are 13 hydrant pumps in the tank farm and an additional hydrant pump will
be installed under the on-going western apron development works (Contract
P546). Expansion or relocation of the aviation
fuel tanks will not be required as part of the airport expansion works.
6.3.3.1
The ring main
comprises generally of 24 inch diameter mild-steel pipework and it extends to
various hydrant fuelling points located at strategic points around the apron. A programmable
logic controller (PLC) located in the fuel farm operation building controls the
system. The amount of fuel supplied from the tank farm to the hydrant systems
varies to meet the airside demand.
6.3.3.2
At
each hydrant fuelling point, there is a hydrant pit which is sunk into the
ground. The pit contains riser pipework and a pit valve. A hydrant dispenser
vehicle provides fuel transfer from the hydrant fuelling point into the
aircraft’s fuel tanks during fuelling operation. A typical hydrant fuelling
system is shown in Figure 6‑3.
Figure 6‑3: Typical Hydrant Fuelling System [10]
6.3.4.1
Hydrant
pits are sunk into the ground and located around apron at different strategic
locations for aircraft refuelling. Each hydrant pit contains a pit valve which
allows the connection between a hydrant dispenser vehicle and the ring main.
The pit valve comprises an isolation valve, a pilot device and an outlet
adapter. A typical pit valve is shown in Figure 6‑4.
6.3.4.2
The
isolation valve is located at the inlet of the pit valve which is normally
closed to stop the fuel from releasing out of the ring main. The isolation
valve can be opened under the control of the lanyard operated pilot device. At
the outlet, there is an outlet adapter where a hydrant inlet coupler attaches
with. The outlet adapter is equipped with a poppet valve which closes the pit
valve when the poppet valve on the inlet coupler is closed.
Figure 6‑4: Schematic of Pit Valve [2]
6.3.5.1
Hydrant
dispenser is a vehicle which provides fuel transfer from the hydrant pit to the
fuel tank of an aircraft (refer to Photo 6‑1).
The vehicle is equipped with an intake hose and two delivery hoses. The intake
hose is connected to the pit valve while the delivery hoses connect to aircraft
fuel valve (refer to Photo 6‑2).
When all the hoses are properly connected, the operator carries out a final
check of the quality of the fuel using commercial water detector (refer to Photo 6‑3).
The operator then follows the instruction from flight crew and delivers the
required amount of fuel to the aircraft. The vehicle also contains a dead-man
switch which has to be depressed to start the fuelling process. The switch has
to be depressed continuously and a built in timer has to be reset at intervals
or the valve will be closed automatically.
6.4
Existing Safety
Features
6.4.1.1
As
jet fuel is a flammable liquid and the fuelling operation could result in
hazardous events if performed incorrectly, therefore, safety provisions are
incorporated in the design of the hydrant system and safety procedures are
enforced to reduce the risk of the operation.
6.4.2.1
A
leak detection system is installed to monitor the pressure and temperature of
the jet fuel in the hydrant system. A monthly check of any leakage in the
hydrant system is carried out using the detection system.
6.4.3.1
Emergency
fuel shutdown system initiated by pressing the emergency shutdown button
(ESB) is provided under
the high mast light post nearest to each of the hydrant pit as shown in Photo 6‑4.
Activation of the ESB closes the hydrant isolation valve located in the fuel
farm and stops all hydrant fuel supply pumps. An audible and visual alarm is
indicated on the fuel farm control panel. The design of the emergency shutdown
system is fail-safe, if there is accidental damage to any part of the cabling,
or if an open circuit failure occurred, the safety system will be activated.
6.4.4.1
The dual pilot
device provides a method for manually and pneumatically operating the pit
valve, which closes the main isolation valve located in the lower half of the
pit valve. The pilot device can be opened or closed manually by operating the
deadman switch of hydrant dispenser, or remotely by pulling on the lever via a
steel cable type lanyard (shown in Photo 6‑5). By releasing the deadman switch or manually pulling the lanyard, it
operates the pilot valve which in turn closes the hydrant pit isolation valve
within 2-5 seconds, thus stopping fuel from leaking out.
6.4.5.1
The deadman switch
operates the valves located inside the hydrant pit valve and hydrant coupler.
This system is operated by a hand-held manual control which the fuelling
operator grips in order to allow fuel to pass through the dispenser and into
the aircraft, as shown in Photo 6‑6.
Releasing the deadman switch causes the pneumatic valve to close thus stopping
the fuel flow. To protect against inadvertent use of deadman control by jamming
the hand controller, a built in timer is fitted to alert the operator to
release and re-close the switch at predetermined period, failing which the fuel
flow stops automatically. This safety provision ensures the operator is
monitoring the fuel operation at all time and can respond immediately to any
fuel leakage incident.
6.4.6.1
The
vehicle brake is tested before entering the aircraft parking stand and the
brake is an integral part of an interlock system. The interlock system applies
the vehicle brakes when any of the following occur:
·
A pressure fuelling nozzle is removed from its
stowage;
·
The intake hose is being lowered;
·
The intake coupler is removed from its stowage;
·
The platform is in other than the fully down
position; or
·
The power take-off (PTO) mechanism is engaged.
The PTO drives the hydraulic pump which powers the elevating platform, the hose
reel rewind system and the dump tank emptying system pump.
6.4.7.1
A four wing high
visibility flag is placed next to hydrant pit when a hydrant coupler is
connected to the pit valve, as shown in Photo 6‑7. The flag serves as a warning signal to other drivers that the hydrant
pit is engaged in a fuelling operation and all vehicles is kept in a safe
distance away from the pit.
6.4.8.1
During
the fuelling operation at night, the hydrant pit valve and inlet hose is
illuminated. Light reflective collars are attached to the inlet hose at
approximately 1 m intervals.
6.4.9.1
The
airport speed limit of 35 km/h at the apron is imposed. All traffic signs and
signal are obeyed.
6.4.10.1
Operators are not
allowed to smoke in the tank farm and during fuelling operation. “No smoking”
signs is prominently displayed near the aircraft and fuelling vehicles.
Currently, smoking is prohibited in all airside restricted areas.
6.4.10.2
Mobile
phone is not allowed in the tank farm and apron areas.
6.4.11.1
Each hydrant
dispenser vehicle is equipped with two fire extinguishers as shown in Photo 6‑8 which provide the operator an effective means to put out a small fire at
the scene.
6.4.12.1
Cathodic
protection is a technique to protect the fuel pipeline from corrosion by
connecting the pipeline with the cathodic protection transformer rectifiers.
The cathodic protection transformer-rectifiers convert the AC power supply to a
DC output for the impressed current cathodic protection systems.
Photo 6‑1: Hydrant
Dispenser Vehicle in HKIA Photo 6‑2: Delivery Hose
to Aircraft Fuel Tank
Photo 6‑3: Quality control Sampling
Equipment
|
Photo 6‑4: Emergency Shut Down System
|
Photo 6‑5: Hydrant Pit Valve and
Lanyard and air hose connecting the dual pilot valve
|
Photo 6‑6: Dead-man Switch
|
Photo 6‑7:
Warning Flag
|
Photo
6‑8: Fire
Extinguisher
|
|
|
6.5.1.1
All airlines operating in HKIA normally have a
representative overseeing the ramp operations during aircraft turnarounds, whom
is either a direct employee of the airline or their delegate, usually referred
to as the ramp coordinator. The ramp coordinator oversees all the ramp
activities required to adequately service any aircraft, and a range of other
coordination and liaison activities for example chasing up service providers
who are late and acting as an on-scene liaison person to resolve all aircraft
servicing coordination issues.
6.5.1.2
All ramp activities are coordinated as efficiently
as possible given the high demand for parking stands, Service provision and
related resources management is done by a range of key service providers
including the following:
i.
Ramp Handling Operators are responsible for cargo /
baggage loading, offloading and delivery to and from the BHS and supply and operation
of airbridge and passenger steps;
ii.
Line Maintenance Operators are responsible for
aircraft line maintenance as well as aircraft cabin-cleaning;
iii.
Catering Operators are responsible for supplying
food and beverages, provision of newspaper and magazines services, etc.; and
iv.
Into-plane Refuelling Operators are responsible for
refuelling the aircraft.
6.5.1.3
All ramp operations rely on the flight schedule,
which is released by airlines and includes the scheduled departure time and
scheduled arrival times. For efficient real time handling, especially short
turnaround flights, estimated or actual arrival times are essential for the
ramp companies to allocate resources in an efficient and effective manner. Ramp
handling companies have access to the landing sequence display from the Civil
Aviation Department (CAD) via Airport Authority Hong Kong (AAHK) and
information available includes accurate flight data including estimated arrival
time, actual arrival time, and estimated departure time. In the near future,
such provision of information is to be further enhanced through the adoption of
an Airport Collaborative Decision Making (ACDM) system, which will also
incorporate the individual completion times for different ramp activities to
improve surveillance of the flight turnaround activities and allow more
accurate calculation of estimated departure times.
6.5.1.4
Aircraft turnaround ramp activities are pre-planned
with well established lines of communication in place between the various
aircraft servicing companies, for example covering the servicing order for each
aircraft.
6.5.1.5
AAHK publishes an Airport Operations Manual -
Airfield Operation (AOM) and ramp companies can access this via electronic
means. The AOM stipulates standard ramp handling procedures, these being a
statutory requirement for fulfilment of CAD aerodrome licensing requirements.
Part of the Manual covers expectations and protocols required for aircraft
refuelling.
6.5.1.6
AAHK’s Airfield Department has an oversight role
for ramp activities and each company operating on the ramp must adopt Standard
Operating Procedures governing the safe provision of services they provide. The
Airfield Department conducts regular ramp audits on the activities of ramp
service providers.
6.5.1.7
For aircraft refuelling operations, there are clear
guidelines on aircraft stand arrangements during fuelling activity, which vary
depending on aircraft type and size. In
general, if aircraft refuelling with passengers on-board is necessary, any
concurrent passenger embarkation and disembarkation must take place on the port
side of the aircraft with refuelling usually to take place on the starboard
side wing refuelling point.
6.5.1.8
AAHK’s Airfield Department chairs numerous forums
with the remit to maintain and safeguard operational safety including the Ramp
Handling Operations Safety Committee, the Airfield Operation & Safety
Committee etc. Ramp safety related issues are disseminated in those forums with
the goal to maintain the safest possible safe operating environment.
6.5.1.9
CAD is the Aerodrome Licensing Authority and AAHK
as the airport operator has to ensure that a range of well defined licensing
requirements as specified by CAD are achieved. In order to renew the aerodrome
license, CAD must ascertain that AAHK operates the aerodrome in a way that
complies with international safety and other standards. A key component covers the safe supply and
delivery of fuel to aircraft. AAHK
undertakes regular internal safety audits and inspections of the range of ramp
operators (including the aircraft fuelling component) so as to ensure licensing
requirements can be maintained.
6.6.1.1
The third runway land formation will require ground
improvement works to be carried out in the seabed within the third runway land
formation footprint where the existing aviation fuel pipelines are located. The preferred option is the diversion of submarine fuel pipeline by horizontal directional drill (HDD) method, which is the blue line as shown in Figure 6‑5 below.
Figure 6‑5: Alignment
of the Diverted Submarine Fuel Pipeline
Diversion of submarine fuel pipeline by horizontal directional drill (HDD) method
6.6.1.2
This preferred option involves installation of the
two diverted 500 mm diameter (DN500) subsea fuel pipelines from the west of the
airport island to the Sha Chau Island by HDD method (see Figure 6‑6) to
replace the existing subsea fuel pipelines that conflicts with the third runway
land formation from Sha Chau to the airport island. The possible diverted twin
subsea fuel pipelines will be a direct route from the western side of the
existing north runway to Sha Chau Island.
6.6.1.3
The horizontal alignment of the diverted undersea
aviation fuel pipelines was selected to provide the shortest length for the
horizontal drilling works and minimise the extent of the connection works
required to the existing aviation fuel pipelines. The horizontal alignment starts
from a HDD launching site located at a seawater pump house reserve area near
the western end of the existing North Runway adjacent to the Vault D extension
building. This launching site was selected as the drilling and support
equipment that would be used at the site (maximum height of the drilling and
support equipment will be approximately 10 m) will be below the airport height
restriction requirements and the site is adjacent to the North Perimeter Road
and accessible to the existing land aviation fuel pipelines where the
connection works to the existing aviation fuel pipelines can be carried out in
a controlled manner. The pipeline routing from the HDD launching shaft to the
connection point with the existing land aviation fuel pipelines is relatively
short and free of obstruction. A valve chamber will be provided for isolation
and leak detection.
Figure 6‑6: Example of HDD Construction Method
6.6.2.1
Airside road tunnels will be built beneath the
existing North Runway to connect the new concourse / terminal to the proposed
new cargo base, midfield, and existing Terminal 1 (T1) as shown in Figure 6‑7. The
proposed road tunnel concept currently consists of four lane tunnels (two lanes
in either direct) to allow overtaking. The two sets of lanes are separated by a
central divider to accommodate a pedestrian escape tunnel. Above the escape
tunnel there is a void to allow for smoke extraction services.
Figure
6‑7: Preliminary Airside Tunnel
Arrangement
6.6.2.2
The road tunnel (in blue line as shown in Figure 6‑7) will be
built by cut and cover method and the construction work site will be close to
the aircraft parking stands at T1 and Midfield. The construction works could
potentially affect the existing underground fuel pipeline (pink line as shown
in Figure 6‑7) and fuel
hydrant system which remain in operation during construction period. Although
the hydrant system in the Midfield (orange line as shown in Figure 6‑7), will be
temporarily shut down during the tunnel construction work, potential
construction-related impact could not be ruled out completely.
6.6.3.1
The existing tank farm at the HKIA currently has 13
hydrant pumps giving a total pumping capacity of 71,500 L/min. An additional
hydrant pump, including electrical switchgear, building extension and fire
services extension, will be installed under the on-going western apron
development. In order to meet the projected number of departures in 2030, the
current peak flows for the aviation fuel supply has to increase to 102,000
L/min. This would require additional pumps to be installed at the existing tank
farm. The current design is to provide an additional six pumps at the reserved
area beside the existing pumps. The installation of new pumps will require the
modification of connecting valves and pipeworks, an additional 1,500 kVA
transformer for supplying power to the new electric motors, additions of PLC
racks to suit the SCADA requirement and fire service system extension. Fuel
tanks and other major equipment and facilities will be unaffected.
Photo
6‑9: Existing Fuel Hydrant Filter Water Separator
(with pumps behind – see Photo 6‑13)
Photo
6‑10: Reserved Area for New Hydrant Pumps
6.6.4.1
A preliminary design of the aviation fuel supply
(hydrant) system has been conducted and in the design, the peak jet fuel
delivery capacity of the system will be increased from 71,500 to
102,000 L/min. In order to meet the increase in the peak flow, it was
suggested that six new pumps to be installed with each one having a delivery
capacity of 5,500 L/min with 122 m total head [22]. Both the existing
and future hydrant system networks are shown in Figure 6‑8. The
existing network, which is shown as pink line, serves to supply jet fuel to
aprons at the T1 concourse and hydrant pits along South Runway Road. The
existing network will then be extended to the aprons at the new concourse
located on the third runway using DN600 pipes and it is shown as purple line.
Another new supply pipeline (also DN600), which is shown as orange line, will
also be constructed to connect between AFTF and the Midfield as part of the
existing Midfield development (which will be in place before commencement of
the project).
6.6.4.2
In the current study, only the expansion of the
hydrant system for the 3RS (i.e. purple line) will be considered and it is
assumed that the engineering and procedural safeguards currently in place for
the existing hydrant system will be equally applied in the expansion of the
hydrant system.
Figure 6‑8: Aviation Fuel Hydrant System Layout
|
|
6.6.5
Fuelling
Operations at Apron
6.6.5.1
Aviation fuel from the tank farm is distributed to aircraft
stands at the passenger apron and cargo apron via the aviation fuel hydrant
system. Fuel supply operations are performed by Aviation Fuel Supply Company
(AFSC) according to the procedures and precautions as stipulated in the
Aviation Fuel at Aerodromes, CAD748 Aircraft Fuelling and Fuel Installation
Management.
6.6.5.2
Aircraft fuelling services are currently provided
by two franchisees, AFSC Refuelling and Worldwide Flight Services (WFS). All
aircraft parking stands in the passenger apron and cargo apron are equipped
with underground fuel hydrants to facilitate refuelling for a full range of
aircraft types. All fuelling operations are carried out according to the
procedures and precautions stipulated in Aircraft Fuelling: Fire Prevention and
Safety Measures, CAD748.
6.6.5.3
The aircraft fuelling operation manager will
appoint a “fuelling in-charge” to supervise the fuelling procedures, coordinate
with the fuelling operator and handle any irregular situations. The fuelling
in-charge will ensure:
·
The aircraft wheels are adequately chocked;
·
A
fuelling zone extending not less than 6 m radially from the filling and venting
points on the aircraft and from the hydrant valve in use, is established; and
·
Fuelling
should not take place if brakes have been excessively heated during landing,
until brakes have cooled sufficiently to reduce potential fire danger.
6.6.5.4
As jet fuel is prone to static electricity
generation, the aircraft,
fuelling vehicle, hose coupling or nozzle, filters, funnels or any other
appliance through which fuel passes, shall effectively be bonded to each other
before filler caps are removed, and not be disconnected until the filler caps
have been replaced.
6.6.5.5
Ignition sources are strictly controlled
within the fuelling zone. Personnel engaged in fuelling do not carry lighters or other means of
ignition, or wear foot-wear with exposed iron or steel studs. Ground power units are positioned at
least 6 m
from the aircraft fuel coupling and any venting points, hydrant valves and
other fuelling equipment. All
hand torches and inspection lamps and their cable connections used within the
fuelling zone are either ‘intrinsically safe’ or suitably classified for use in
area where petroleum vapours may be present. Mobile phone or TMR cannot be used in the vicinity of the refuelling
truck during the refuelling operation.
6.6.5.6
Propulsion engines are not running during fuelling
operation. The fuelling vehicle and equipment shall be positioned so that they
do not obstruct the escape route of persons from the aircraft in an emergency,
and allow clear access to aircraft for rescue and fire fighting. Sufficient
clearance shall be maintained between the fuelling equipment and the aircraft
wing as fuel is transferred and they are not positioned beneath the wing vents. The fuelling in-charge remains in the
vicinity of the aircraft and shall ensure the correct positioning of service
equipment and parking of fuelling vehicles.
6.6.5.7
The
airline or aircraft operator ensures that all personnel working on, inside or
in the immediate vicinity of the aircraft are made aware that fuelling is
taking place. The fuelling operation will display a red flag within the fuel
hydrant point to alert awareness of other personnel servicing in the vicinity.
6.6.5.8
When passengers remain on board during fuelling
operations, additional precautions are taken. Prior notification should be made
to Apron Control Centre (ACC) and the pilot in command of the aircraft is
informed of the fuelling operation. The areas below the aircraft doors is
cleared to enable the deployment of emergency chutes whenever required and a
free and unobstructed passenger escape route is maintained from the airbridges,
aircraft stands or emergency chutes to a safe area.
6.6.5.9
The on-board illuminated “NO SMOKING” and “EXIT”
signs are switched on, and announcements are made to advise passengers of
fuelling, no smoking requirement, not to fasten seat belts and restriction on
operating electrical equipment or producing source of ignition. The cabin
aisles and the emergency exit areas is kept clear of obstructions and the same
number of airbridges or aircraft stands as normally used for passenger
disembarkation are positioned at the doors, which are kept opened. A member of
the cabin staff must be stationed at each door to direct emergency evacuation
as required throughout the period of fuelling operation.
6.6.5.10
In the event of fuel spillage, the fuelling
operator will release the deadman switch, pull the lanyard or activate the ESD
button. He will then inform the ACC of the incident, and in turn the ACC will
notify Airport Fire Contingent to dispatch fire appliances to standby. An
Airfield Officer will be deployed to investigate the spillage, and the fuelling
operator will immediately respond to contain and remove the spilt fuel.
6.6.5.11
Details of the Airport Operations Manual aircraft refuelling safety procedures for
HKIA are provided in Appendix 6.2 with details of emergency
response procedures and training requirements provided in Appendix 6.3. In addition, safety
requirements of the Hong
Kong Civil Aviation Department relating to aircraft refuelling are specified in
CAD 748, “Aircraft Fuelling and Fuel Installation Management” with key elements
provided in Appendix
6.4.
6.6.6.1
Based on the initial scheme design, it is
identified that among the proposed facilities to be provided, there will be an
airside vehicle filling station to be provided in the eastern support area of
the expansion area [22].
6.6.6.2
There are currently three airside vehicle fuel
filling stations operated by Sinopec (Hong Kong) Limited serving the airside
vehicles and ground equipment. All the fuel filling stations have underground
tanks storing gasoline and diesel. Only the airside vehicle fuel filling
station No.2 has LPG storage and filling facility. In addition, there are airside vehicle
filling stations serving only for the Chek Lap Kok Fire Station and Airport
Police Station. The storage capacity of the existing filling stations are
summarised below:
·
Station
1: Diesel (2 tanks of 71,800 and 60,312 litres) and Petrol (1 tank of 11,488
litres)
·
Station
2: Diesel (2 tanks of 71,800 and 60,312 litres), Petrol (1 tank of 11,488
litres) and LPG (2 tanks of 12,000 litres each)
·
Station
3: Diesel (2 tanks of 71,800 and 60,312 litres) and Petrol (1 tank of 11,488
litres)
6.6.6.3
Details for the future airside vehicle filling
station are yet to be developed and therefore it is assumed that the future
station will be in similar size and capacity as the existing filling stations
serving for gasoline/diesel filling operation for airside vehicles.
Tentatively, the station can serve up to four small or two large vehicles at
any one time [22] and additional LPG filling station will not be
required for the project.
6.7.1.1
Background research had been undertaken to review
the information collected from public domain and the HKIA aviation fuel
operator AFSC such as the jet fuel material safety data sheet, operation manual,
incident reports and other relevant reports as listed in the Section 6.19.
A meeting was also set up with the AFSC operation manager to discuss and review
the existing fuel operation and apparatus in HKIA. A site visit of the hydrant
system was conducted after the meeting to observe how the fuelling operation is
conducted.
6.7.2.1
Jet A-1 is the jet fuel used in the HKIA and it is
stored in the aviation fuel tank farm maintained by the AFSC. As the tank farm
is located at Scenic Road which is far away from the passenger stands and cargo
stands where the aircraft fuelling operation taking place, an aviation fuel
hydrant system is installed to transfer the fuel from the tank farm to various
fuelling points.
6.7.2.2
Jet A-1 is kerosene based and is generated as one
of the distillated products in fractional distillation of crude oil, which then
undergoes other processes, such as de-sulphurisation, to enhance its purity
required for aircraft engines. The physical properties of Jet A-1 used in HKIA
are shown in Table 6‑1 below.
Table
6‑1:
Physical Properties of Jet A-1 [1]
Property
|
Value
|
Physical State
|
Mobile liquid at
ambient temperature
|
Appearance
|
Clear water
white/straw
|
Odour
|
Characteristic
|
Liquid Density
|
775-840 kg/m3
@ 15˚C
|
Initial Boiling Point
|
150 ˚C
|
Final Boiling Point
|
<300 ˚C
|
Minimum Flash Point
|
>38 ˚C
|
Flammable Limits
|
1-6 % Vol
|
Auto-flammability
|
220 ˚C
|
Vapour Pressure
|
<0.1 kPa @ 20˚C
|
Viscosity
|
1 to 2 cSt @ 40˚C
|
Table 6‑2: Other Physical Properties of Typical Jet
A-1 [2]
Property
|
Value
|
Burning Rate
|
0.053 kg/m2/s
|
Pool Rate of Flame Spread
|
<0.5 m/s
|
Minimum Ignition Energy
|
0.2 mJ
|
Latent Heat of Vaporization
|
291 kJ/kg
|
Specific Heat
|
2.19 kJ/kg
|
6.7.3.1
Jet A-1 is a flammable liquid with a low vapour pressure
at ambient temperature, this makes the liquid less volatile and it evaporates
slowly in case of fuel leakage. Also, the fuel has a flash point greater than
the ambient temperature in Hong Kong. This means that the fuel will not give
off flammable vapour at a concentration sufficient to cause ignition. A
significant heat source is, therefore, required to ignite the fuel.
6.7.3.2
The low electrical conductivity of the fuel makes
it possible for static electricity to be generated and for charges to be
accumulated. The degree of static charge accumulated in the fuel depends upon
the following factors:
·
The amount and type of residual impurities, such as dissolved water;
·
The linear velocity through piping systems;
·
The presence of filter, and
·
The
opportunity for the fuel to relax for a period of time to allow any charge
generated to dissipate safely to earth.
6.7.3.3
In order to reduce the accumulated amount of static
electricity, antistatic additives are added to the fuel. This works by
enhancing the conductivity of the fuel in order to shorten the time required
for dissipating the static charge safely to earth.
6.7.3.4
Jet A-1 is classified for supply purpose as harmful
as a result of the aspiration hazard and irritation to the skin. Toxicity
following a single exposure to high levels (orally, dermally or by inhalation)
of Jet A-1 is of low order, however exposure to high vapour concentration can
lead to nausea, headache and dizziness. Accidental ingestion can lead to
chemical burning of the mouth. Ingestion can lead to vomiting and aspiration
into the lungs which can result in chemical pneumonitis which can be fatal.
6.7.3.5
Prolonged and repeated skin contact can lead to
defatting of the skin, drying, cracking and dermatitis.
6.8.1.1
Gasoline is a
liquid mixture of hydrocarbon molecule and it is more volatile than jet fuel
and diesel oil. The exact physical properties of the gasoline depend on its composition which varies from different products. Generally speaking,
gasoline contains hydrocarbon with molecular weight between C4 to C12 with the
boiling point in the range of 30 to 210 oC. Since the flash point of
gasoline is well below the normal ambient temperature in Hong Kong, it will
give out flammable gas into the atmosphere.
6.8.1.2
Compared with
gasoline, diesel is less volatile due to its higher molecular weight (C13 to
C25) with a high boiling point between 220 to 350 ⁰C and a
high flash point around 76 ⁰C.
6.8.2.1
Gasoline is a
highly flammable liquid which is classified as Category 5 Class 1 Dangerous
Goods in Hong Kong [3]. It can give off vapour even at very low
temperature. Since the vapour is heavier than air, it does not disperse easily
and it tends to sink to the lowest possible level and may collect in tanks,
cavities, drains, pits or other enclosed area, where there is little air
movement.
6.8.2.2
When gasoline is
accidentally released outside a storage tank, it results in a pool fire if it
is ignited immediately after release. However, if an ignition source is not
immediately available, gasoline liquid will vaporize and mix with air to form a
gas plume with a lower flammability limit and upper flammability limit of 1 %
and 7 % respectively. Flash fire will happen if there is a delayed ignition of
the flammable gas plume in an un-confined environment while a
semi-confined/enclosed environment will result in vapour cloud explosion.
6.8.2.3
Diesel on the
other hand does not vaporise as readily as gasoline and it is less flammable due
to its high boiling and flash point.
6.8.2.4
Gasoline / diesel
can float on the surface of water and may travel long distances to cause danger
away from the place where it escaped.
6.8.2.5
Gasoline / diesel
vapour can be harmful if inhaled to cause drowsiness and dizziness. It also
irritates to both eyes and skin. Lung damage may happen if it is swallowed.
6.9.1.1
By reviewing historical aviation fuel spillage
incidents in both HKIA and worldwide airports, it can provide important information
of the potential failure events and their causes that could occur in the fuel
hydrant system. The review together with an assessment of the design of the
hydrant system in HKIA can provide a comprehensive identification of potential
failure events of the system. In this section, the worldwide and local fuel
spillage incidents will be discussed.
6.9.2.1
A literature
search has been conducted to identify incidents involving jet fuel around the
world and a summary is provided in Table 6‑3 below. The major sources of information include fuel spillage incident
record provided by AFSC [3-5], Aviation Safety Network [25],
Loss Prevention in Process Industries [12] and WS Atkins internal
library [2].
Table 6‑3: Worldwide
Historical Aviation Fuel Spillage Incident Records from 1982 to
2012
No.
|
Year
|
Location
|
Operation
|
Incident
Description
|
1
|
1982
|
UK
|
Fuelling
|
Aircraft
was being refuelled to ‘full tanks’ with a suspect contents gauge in one
tank, resulted in spillage.
|
2
|
1986
|
West Indies
|
Hydrant Fuelling
|
Poor
maintenance. Inlet hose burst at 125 psig. Spilt onto engine resulting in a
fire. Hose in bad condition, noticed visually before the failure.
|
3
|
1988
|
USA
|
Fuelling
|
Fuel
was leaked from an aircraft, the cause was thought to be a leaky fuel valve,
a broken fuel gauge or overfilled tanks. 2,200 litres was spilt.
|
4
|
1989
|
UK
|
Hydrant Fuelling
|
Human
error with a tug striking fuel hydrant causing fuel leak
|
5
|
1992
|
Moskva-Domodedovo
Airport (Russia)
|
Hydrant Fuelling
|
A
cigarette dropped during a refuelling operation caused a fire. The aircraft
was broken up in March 1993
|
6
|
1993
|
Nigeria
|
Hydrant Fuelling
|
Poor
maintenance, dolly wheels had been fitted to a pit coupler. Not re-assembled correctly
(wrong bolts used, too short). An estimated 17,000 litres of Jet A-1 spilt.
|
7
|
1995
|
New Zealand
|
Hydrant Fuelling
|
Poor
maintenance, dolly wheels had been fitted to a pit coupler. Not re-assembled
correctly (wrong bolts used, too short). Inexperienced maintenance
technician. 2,000 to 3,000 litres spilt.
|
8
|
1995
|
UK
|
Hydrant Fuelling
|
Fuelling
had been completed and pit valve had been closed with lanyard pulled. A tug reversed
over pit, causing a crush to inlet coupler from the hydrant. No spill
occurred
|
9
|
1995
|
Puerto Rico
|
Hydrant Fuelling
|
Failure
of pilot valve
|
10
|
1996
|
UK
|
Hydrant Fuelling
|
Inlet
coupler, problem with claws bending under load due to grade of material being
used. The seal may have had a nick in it and a spray of fuel resulted.
|
11
|
1997
|
Australia
|
Hydrant Fuelling
|
A
tug pulling a low profile dolly was driven to pass between the dispenser and
an engine. The corner of the trailing cargo dolly struck a coupler. The
impact force completely destroyed the pit valve. Operation of ESB stopped
flow. 7,500 litres of Jet A-1 spilt.
|
12
|
1997
|
UK
|
Aircraft
Maintenance
|
Self-sealing
mechanism failed to close when a booster pump was removed from a fuel tank.
2,500 L fuel was spilt
|
13
|
1997
|
UK
|
Hydrant Fuelling
|
Pit
valve was seriously damaged due to a reversing tug. Lanyard was pulled in
time to stop fuel spilling
|
14
|
1997
|
UK
|
Hydrant Fuelling
|
Baggage
conveyor truck reversed into fuel hydrant. Inlet coupler sheared off at the
flange between the pressure regulator body and the coupling. Lanyard trapped
under hydrant pit lid which was under the rear of the baggage truck. The fuel
spillage is stopped by emergency shutdown button. 6,500 litres of fuel was
spilt.
|
15
|
1998
|
UK
|
Hydrant Fuelling
|
Coupler
seriously hit by reversing loader. Pit hydrant poppet closed stopping major
flow. 15 litres spilt.
|
16
|
1998
|
UK
|
Hydrant Fuelling
|
Operating
pressure during aircraft fuelling is higher than the design pressure, aluminium
pipework on hydrant dispenser split. 1,000 litres of fuel had been spilt
before lanyard was pulled
|
17
|
1998
|
UK
|
Aircraft
Maintenance on a stand
|
Self-sealing
mechanism failed to close when a low pressure pump was removed from a fuel tank.
The other contributory factor was that the maintenance technician failed to
follow the correct maintenance procedure. 3,300 to 7,000 litres spilt.
|
18
|
1998
|
New Zealand
|
Fuelling
|
Extensive
fuel leak observed aircraft overflow. No ignition.
|
19
|
1998
|
Miami Airport,
Florida
|
Fuelling
|
Fuel
truck fire spread to a wing during fuelling.
|
20
|
2000
|
Minatitlan Airport
(Mexico)
|
Hydrant Fuelling
|
Refuelling
truck drove off whilst still connected to the aircraft, the hose ruptured and
the fire ensued.
|
21
|
2001
|
Denver
International Airport (USA)
|
Hydrant Fuelling
|
Based
on the information provided by the National Transportation Board of the U.S.,
the fire started when the airplane was parked at the gate unloading
passengers and being refuelled. The captain, first officer, a third pilot, 13
cabin crew members, and 10 passengers who were on board at the time of the
accident, but were not injured. However, the ground service refueller was
fatally injured because he was standing on the raised platform of the
refuelling track (i.e. next to the aircraft tank valve under the aircraft
wing) while refuelling was in progress.
The
overstress fracture of the airplane's refuelling adapter ring that resulted
from the abnormal angular force applied to it. The applied angular force
occurred due to the ground refueller inadequately positioning the hydrant
fuel truck (in relation to the airplane), and his inattentiveness while
lowering the refuelling lift platform, thus permitting the refuelling hose to
become snagged and pulled at an angle. The fracture of the adapter ring
during the refuelling led to the ignition of the pressurized (mist producing)
spilled fuel and subsequent fire.
|
22
|
2003
|
Minneapolis-St.
Paul International Airport (USA)
|
Hydrant Fuelling
|
A
significant leak from the fuel pipeline system at a concourse, which released
jet fuel to the sanitary sewer
|
23
|
2003
|
Emmonak Airport
(USA)
|
Fuelling Transfer
|
Jet
fuel was spilled during a fuel transfer from its tank farm
|
24
|
2006
|
OR Tambo
International Airport (South Africa)
|
Hydrant Fuelling
|
Faulty
gasket in a valve chamber in the hydrant fuelling system
|
25
|
2007
|
Oklahoma (USA)
|
Jet Fuel Transfer
by Pipeline
|
On
14 July 2007, Explorer’s 28 inch interstate refined petroleum products
pipeline rupture near Huntsville about 70 miles north of Houston and jet fuel
spilled on to the surrounding area and into nearby Turkey Creek. This
incident caused a serious environmental damage but did not claim any injury.
|
26
|
2008
|
Timco Aviation
Services (USA)
|
Aircraft
Maintenance
|
A
fuel filter on an airline was being changed and a flap designed to contain
the fuel became lodged against another piece of equipment. The fuel spill
occurred when workers attempted to dislodge the equipment
|
27
|
2008
|
Philadelphia
International Airport (USA)
|
Fuel Transfer
|
Jet
fuel were spilled from an Atlantic Aviation aircraft onto the tarmac of the
airport during a fuel transfer operation
|
28
|
2008
|
Chicogo-Midway
Airport, IL (USA)
|
Fuel Storage
|
Fuselage
puncture by a ground service vehicle.
|
29
|
2009
|
Pologi, Zaporizhya
Region (Ukraine)
|
Refuelling
Operations
|
Caught
fire and burned during a refuelling operation.
|
30
|
2011
|
Bichevaya, Russia
|
Fuel Transfer
|
The
An-2 biplane caught fire while being fuelled. Fuel was split, which caught
fire due to static electricity.
|
31
|
2012
|
Milwaukee (USA)
|
Jet Fuel Transfer
by Pipeline
|
2
mm hole of an underground jet fuel pipeline in the Mitchell International
Airport caused a fuel spill in the creek near the airport. The incident
caused a serious environmental damage but no injury resulted.
|
32
|
2012
|
Chicago (USA)
|
Jet Fuel Transfer
by Pipeline
|
Pressure
in the jet fuel pipeline exceeded an established maximum load for the aging
line built in 1958. An estimated 42,000 gal. of jet fuel leaked from the 12
in. pipe 16 miles southwest of Chicago. The fuel flowed into a creek and
caused a serious environmental damage, but no injury resulted in the
incident.
|
6.9.3
Jet Fuel Spillage Incidents in HKIA
6.9.3.1
According to the information provided by AFSC, there
were six fuel spillage incidents during aircraft refuelling operation recorded
in the HKIA between 1998 and February 2013. Information from the incident
reports are summarised below. All incidents only lead to minor spillage except
for one case. All the spillage incidents did not result in fire.
6.9.3.2
[Case 1] On 6
September 2004, HKIA was affected by a thunderstorm and a tornado hit the
runway and cargo apron. Amber / Red Lightning Warnings were issued by AAHK
during the period. The strong wind blew a cargo loader away from its original
position leading to a crash with the ground coupler of a hydrant dispenser. The
whole hydrant system was stopped as the tank farm SCADA system received a fuel
hydrant emergency shut-down (ESD) signal from Cargo Stand C12 which was also
knocked down by the loader.
6.9.3.3
After the hydrant system was shut down, another ESD
signal was received 44 seconds later from Cargo Stand C13. The signal was
initiated by the operator of the hydrant dispenser who could not find the
nearest ESD button at Cargo Stand C12 since it was already knocked down.
6.9.3.4
In this incident, a large amount of 15,000 litres
of jet fuel spilled out from the ground coupler of the dispenser and this
amount could be significantly reduced if the lanyard was used effectively by
the aircraft refuelling operator. The lanyard was only pulled 7 minutes after a
Tank Farm Operator arrived at the scene.
6.9.3.5
In addition of the fuel spillage, an airline staff
was injured and the ESD post and switch, upper part of the pit valve and a pit
box cover at C12 were damaged.
6.9.3.6
[Case
2] On
26 March 2006, an approximate of 150 litres of jet fuel was spilled into a pit
box and 20 litres spilled on the apron ground. The spillage was discovered 4.5
minutes after the commencement of the fuelling and the operator released the
dead-man switch and pulled the lanyard after the incident was observed. The
incident occurred due to a piece of broken wave washer jamming between the
contact surface of the hydrant pit valve and the hydrant intake coupler.
Scratches on the nose seal and poppet of the intake coupler were also found
after dismantling the intake coupler. It was reported with no injury and a 30
minutes delay of the concerned aircraft.
6.9.3.7
[Case
3] On
9 May 2006, a HAS tractor hit a hydrant intake coupler of a dispenser vehicle
and the cause is due to careless driving.
As the fuelling had been completed and pending for the confirmation of
fuel load from the flight crew, there was only around 25 litres of jet fuel
spilled from the broken fuel sensing hose into the hydrant pit box. The
incident didn’t cause any injury and no contamination on the apron floor was
observed.
6.9.3.8
[Case
4] On 2 June
2011, the fuelling operator drove the dispenser to parking stand for fuelling
DHL Airline. He discovered that fuel had spilt from the hydrant pit cover when preparing to connect ground hose. It was
reported to the tank farm operator and later found that this is due to defective pilot valve. The area of spill
is about 4 m x 10 m. The hydrant pit resumed normal fuel supply after replacing
the pilot valve with a new one. It was reported with no injury and a
30 minutes delay of the concerned aircraft.
6.9.3.9
[Case
5] On 19 August
2011, leakage occurred between the coupler of the
connecting hose and the adaptor on the aircraft wing. It was spotted by the
pilot during flight inspection and the fuelling operator was informed and
immediately released the deadman switch. Approximately 2 litres of jet fuel spilt onto the apron ground. It
was found that the leakage is due to defective gasket inside the coupler. It
was reported with no injury.
6.9.3.10
[Case 6] On 24 January 2013, leakage from a hose nozzle occurred during the
fuelling operation, the fuelling operator immediately stopped the
refueling, and approximately 2 m x 2 m of fuel spill on apron ground. After the defective dispenser was driven back to
workshop, it was checked by mechanic and found that the cause of spillage was
due to the destruction of the “O” ring on the delivery nozzle.
It was reported with no injury.
6.9.4.1
A total of 38 jet fuel spillage incidents were identified
from Hong Kong and worldwide
airports within the past 30 years and
they are summarised in Table 6‑4 below. The most common cause is vehicle impact
damage of hydrant coupler (i.e.
careless driving) which accounts for 21.1 %. The second and third common causes are defective hydrant
coupler and leakage in fuel transfer pipeworks which account for 15.8 % and 13.2 % respectively. The three causes have accounted for
almost 50 % of all
the identified incidents. This result will serve as a reference for the hazard identification.
Table 6‑4: Summary of Identified Jet Fuel Spillage Incidents
Spill Location
|
Cause of Event
|
Incident No.
|
Percentage
|
Aircraft
|
Faulty fuel valve,
overflow
|
1, 3, 18
|
7.9 %
|
Aircraft
|
Poor maintenance
of fuel filter
|
26
|
2.6 %
|
Aircraft
|
Fuselage damaged
by service vehicle
|
28
|
2.6 %
|
Aircraft
|
Failure of
self-sealing mechanism during maintenance
|
12, 17
|
5.3 %
|
Hydrant coupler
|
Hydrant dispenser
drove off with connecting hose due to human error
|
20
|
2.6 %
|
Hydrant coupler
|
Fracture of
adaptor ring, object jammed due to poor connection
|
21, Case 2
|
5.3 %
|
Hydrant coupler
|
Vehicle impact
damage
|
4, 8, 11, 13, 14,
15, Case 1, Case 3
|
21.1 %
|
Hydrant coupler
|
Defective gasket /
O-ring, poor maintenance
|
2, 6, 7, 10, Case
5, Case 6
|
15.8 %
|
Pit Valve
|
Faulty valve/
gasket
|
9, 24, Case 4
|
7.9 %
|
Dispenser
|
Pipework broken
due to design error
|
16
|
2.6 %
|
-
|
Not Available /
Non-identifiable
|
5, 19, 27, 29, 30
|
13.2 %
|
Hydrant system
|
Leakage in
pipeworks
|
22, 23, 25, 31, 32
|
13.2 %
|
6.9.5.1
The project starts
with advanced preparation works such as diversion of the existing submarine
pipeline and power cable. After that, the construction and runway operation
programme is divided into three phases. In Phase 1, land formation works will commence
first before subsequent construction of the third runway, new taxiways and the
new third runway concourse (TRC). Expansion of Terminal 2 (T2) will also be
commenced. The existing two-runway system remains operational throughout this
construction phase. Upon completion of the third runway and associated
taxiways, Phase 2 will begin in which the existing North Runway will be closed
for modification works, while construction activities for the TRC and aprons,
vehicle tunnel and reconfiguration of T2 and landside works are ongoing. During
this interim period, the existing South Runway and the new third runway will be
operational. Upon completion of all essential infrastructure and facilities
including the main TRC and aprons and expanded T2, the airport will operate
under the three-runway system (Phase 3 of the programme), tentatively scheduled
to commence by 2023. During Phase 3, all three runways will be operational
while construction of the remaining facilities will continue until completion.
A schematic diagram showing the phasing is given in Table 4.3.
6.9.5.2
Referring to Drawing No.
MCL-P132-EIA-4-002 and MCL-P132-EIA-4-003 shown in Chapter 4 of this
report, the construction activities to
be carried out in the airside of the HKIA include the installation of Automated
People Mover (APM), Baggage Handling System (BHS), underground road tunnel and
modification of existing North Runway (i.e. centre runway in three runway
system). Since both the APM and BHS do not pass through the existing airside of
the HKIA, they will not affect the integrity of the existing hydrant system and
airside filling station.
6.9.5.3
However, the
underground tunnel is close to the existing underground hydrant pipeline at the
north-west side of T1. According to the hydrant system designer, the
underground hydrant pipeline is surrounded by 5 MPa concrete to a minimum depth
of 1.2 m and this concrete wall provides protection to the pipeline against
external interference. In addition, the existing airside filling station 1 (shown in Figure
6‑8) will be closed with the storage tank emptied because of the
construction of the wrap around taxiway. However, the underground hydrant
pipeline at the T1 will remain in operation.
6.9.5.4
Due to the close
proximity of the underground pipeline at the T1 and construction work of both
the underground tunnel and construction of wrap around taxiway, the integrity
of the pipeline may be affected due to third party interference and the
likelihood is discussed in Section 6.11.1.14 and 6.11.1.15.
6.9.5.5
In order to
construct the submarine pipeline, horizontal directional drilling will take
place from the west end of the North Runway, as shown in Figure 6‑10 and Figure 6‑11, to the Sha Chau Island. Although the launch site at the HKIA is
away from the existing underground pipeline at north airside perimeter road,
its integrity may be affected by the construction work. Similarly, as shown in Figure 6-12, the
exit location for the HDD at the Sha Chau Island is away from the existing jet
fuel receiving facilities and a section of pipeline is required along the
bridge to connect the submarine pipeline to the existing jet fuel receiving
facilities. In addition, the construction of the extension to Southern Perimeter
Road is near the underground pipeline which may be impact by the construction
activity. The integrity of the pipeline at both HKIA
and Sha Chau Island may be affected due to third party interference and the
likelihood is discussed in Section 6.11.1.16.
6.9.5.6
In the aviation
fuel tank farm, six hydrant pumps will be installed as shown in Figure 6‑9. According to the hydrant system design expert, the new hydrant pump will
be in the same size as existing ones as shown in Photo
6-13. As a result, only the crane installed in the delivery truck is
required for lifting and the truck will be located more than 20 m away from the
existing jet fuel storage tank, impact to the existing jet fuel storage tank is
not expected due to new hydrant pump installation. However, it cannot be ruled
out that some of the existing pipeworks may be broken due to falling objects
from height (e.g. lifting) and the likelihood is discussed from Section 6.11.1.6
to 6.11.1.12.
Figure 6‑9: Construction
Activities in Aviation Fuel Tank Farm
Figure 6‑10: Location
of the HDD Launching Site at West End of North Runway
Figure 6‑11: Existing
Condition of the HDD Launching Site at West End of North Runway
Figure 6‑12: Existing and Indicative Future Condition at the Sha
Chau Island
6.9.6.1
‘Structured What
If Technique’ (SWIFT) is widely applied to systematically identify the
potential hazardous scenarios associated with an
engineering system. Prior to the HAZID workshop, a preliminary hazard worksheet was prepared
based on a review of the historical incident records and other relevant hazard
to human life study reports to enable the identification of a preliminary
hazard list.
6.9.6.2
The HAZID workshop was conducted on 25 January 2013 in the Airport World
Trade Center involving AAHK’s EIA team, AAHK’s Project team, representatives
from the scheme design consultants, and the operation team from Aviation
Logistics, Airfield, and hydrant fuelling operators AFSC and WFS. The workshop
was structured into a number of brainstorming sessions covering each stage of
the process, and ‘What if’ questions were posed taking full consideration of
the operational modes, sub-system functionality and dependencies, and human
interactions, to determine if deviations could result in a foreseeable
hazardous state. A list of guidewords had been prepared to help prompt
discussions where necessary. The preliminary hazard list had been used as a
starting point during the HAZID workshop, and specific issues raised by the
team members were recorded as new entries.
6.9.6.3 A SWIFT Log Sheet as
attached in Appendix
6.1 had been developed to record the identified
hazardous scenarios and the proposed mitigations during the workshop.
6.9.6.4 The scope of the hazard
assessment was broken down into specific activities / system at each phase of
the project. The breakdown of the project phases and operating sub-system are
shown below:
·
Construction Phase
·
Diversion
of submarine jet fuel pipeline
·
Connection
of the new submarine jet fuel pipeline to the existing underground pipeline in
HKIA
·
Connection
of the new submarine jet fuel pipeline to the off-airport fuel receiving
facilities at Sha Chau
·
Installation
of new hydrant pumps inside aviation fuel tank farm
·
Extension
of the existing jet fuel hydrant system
·
Operation Phase
·
Operation
of the new jet fuel submarine pipeline
·
Operation
of the new hydrant pumps inside aviation fuel tank farm
·
Operation
of the extended part of the jet fuel hydrant system, including the aircraft
refueling operation at the new aircraft stands in the airport expansion area
·
Operation
of the airside vehicle filling station (gasoline / diesel)
6.9.6.5 The hazardous scenario(s)
identified are further assessed using a quantitative approach to facilitate the
computation of an event or accident frequency as shown in the following
sections. Table 6‑5 below provides a summary
of the hazardous scenarios identified in the SWIFT Log Sheets.
Table
6‑5:
Summary of Hazardous Scenarios for Construction and Operation Phases
Item
|
Hazardous
Scenario
|
Potential
Cause
|
Construction
Phase
|
Existing submarine pipeline
|
Jet
fuel leakage due to submarine pipeline rupture
(Rupture
frequency: 3.04E-6 /km/yr; refer to section 6.11.1.1
to section
6.11.1.5)
|
·
The hazardous scenario can be due to anchor drop / drag, vessel
sinking, accidental dropping of object / container, land formation activities
impact / disturb existing pipeline, Impact force by dynamic compaction of
reclaimed land.
|
Existing underground pipeline at west end of North
Runway
|
Jet
fuel leakage from underground pipeline due to HDD construction
(Hole
size release frequency: 1.65E-5 /km/yr, Rupture frequency: 4.35E-7; refer to section 6.11.1.16)
|
·
The hazardous scenario can be due to
construction activities associated with HDD for new pipeline cause damage to
existing pipelines (impact, vibration, dropped object, etc.), error in
connecting new submarine pipelines to existing pipelines at HKIA (flammable
vapours, hot work, poor connection, close proximity of two pipelines),
car/vehicle crash impacting the existing pipelines during connection
operations
|
Aviation Fuel Receiving Facility at Sha Chau
|
Jet
fuel leakage from underground pipeline due to HDD construction
(Hole
size release frequency: 1.65E-5 /km/yr, Rupture frequency: 4.35E-7; refer to section 6.11.1.16)
|
·
The hazardous scenario can be due to
construction activities for new pipelines damage existing fuel pipelines,
error in connecting new pipelines to existing pipelines (flammable vapours, hot work, poor connection,
close proximity of two pipelines), Impact on jetty by barge (e.g. during
pipeline pulling), Lightning
|
Hydrant Pump at Fuel Tank Farm
|
Jet
fuel leakage from pipeworks for hydrant pump inside aviation fuel tank farm
(Rupture
frequency: 2.5E-5 /km/yr; refer to section. 6.11.1.6
to section. 6.11.1.12)
|
·
The hazardous scenario can be due to
installation of hydrant pumps (and associated filters etc) damages existing
fuel supply system (or storage tanks) (e.g. dropped object), error in
connecting new hydrant pump to existing system (poor connection, incorrect
isolation, error in control systems, etc.), fire hazard due to pipeline
welding activity
|
Extension of Fuel Hydrant System
|
Jet
fuel leakage from underground pipeline due to underground tunnel construction
and North Runway resurfacing
(Hole
size release frequency: 1.65E-5 /km/yr, Rupture frequency: 4.35E-7; refer to section. 6.11.1.13
and 6.11.1.15)
|
·
The hazardous scenario can be due to
construction activities for new hydrant system damage existing fuel pipelines
or hydrant system (3rd party interference (e.g. digging), vehicle impact,
etc.), error in connecting new hydrant system/pipelines to Aviation Fuel Tank
Farm or to existing hydrant system, ground movement during tunnel
construction work
|
Operation Phase
– Jet Fuel Supply System
|
New submarine pipeline
|
Jet fuel leakage from pipeline
(Rupture
frequency: 1.9E-6 /km/yr; refer to section 6.12.1.1)
|
·
The hazardous scenario can be due to corrosion
(example due to water accumulated at low point or exposed section at the jetty),
material defect, construction defect, earthquake, vessel impact at jetty,
pipelines on the bridge at the jetty not properly supported or protected, jet
fuel leakage into the annular space between the bore and the new pipeline
|
New underground pipeline
|
Jet fuel leakage from pipeline
(Hole
size release frequency: 3.92E-5 /km/yr, Rupture frequency: 1.03E-6 /km/yr;
refer to section 6.12.1.3)
|
·
The hazardous scenario can be due to third
party interference, corrosion, material defect, construction defect,
subsidence, earthquake,
dynamic loading due to aircraft landing on runway, different settlement rate
between existing and new reclaimed land (connecting existing pipeline to the
new pipeline), abnormal pressure surge (e.g. if all hydrants stop at the same
time), stray current due to airport express rail, aircraft crash, increased pressure
hazards (if increased pressure required in system to provide 9-10 bar at
furthest point of Third Runway hydrant system)
|
New hydrant system and fuelling operation
|
Jet fuel spillage from hydrant
(Spillage
frequency: 0.230 /yr; refer to section. 6.12.1.4
to 6.12.1.11)
|
·
The hazardous scenario can be due to rupture
of hydrant riser pipework , o-ring or gasket fail at pit valve, poppet seal
fail (once pilot valve is opened), hydrant coupler failure at connections,
hydrant Coupler failure at hose, hydrant coupler failure due to vehicle
impact, spill from dispensing vehicle, hydrant dispenser moves off
inadvertently by driver whilst the hose still connected or vehicle rolls,
hydrant dispenser moves off whilst the hose still connected or vehicle rolls
due to high wind, aircraft vent failure, engine fire at hydrant dispenser,
hydrant/dispenser struck by lightning, thermal stress on pipeline due to
'closed in' jet fuel, vehicle impact to hydrant pit, accidents involving fuel
bowser for defueling
|
Hydrant Pump
|
Jet
fuel leakage from pipeworks at Fuel Tank Farm
(Failure
frequency: 0.0629 /yr; refer to section 6.12.1.2)
|
·
The hazardous scenario can be due to
mechanical seal failure, failure to manually breathe out air from filter,
with air accumulated and compressed, undersize of motor causing pump
overheating, minor leak in fuel farm which escalates
|
Operation Phase
– Airside Vehicle Filling Station
|
Gasoline / Diesel road tanker
|
·
Gasoline / Diesel release and subsequent ignition
·
(Catastrophic failure of road tanker: 1E-5 per tanker /yr, Partial
failure of road tank: 5E-7 per tanker /yr, Guillotine failure of flexible
delivery hose: 2E-7, Partial failure of flexible delivery hose: 4E-7; refer
to section 6.13.1)
|
·
The hazardous scenario can be due to tanker failure due to corrosion, tanker
failure due to construction defect, tanker failure due to material defect
·
The hazardous scenario can be due to tanker failure
due to external impact (struck by other vehicle), hose misconnection due to
human error, hose rupture due to tanker drive away inadvertently, hose
rupture due to tanker being moved away by high wind, hose failure (e.g.
rupture), failure of coupler at delivery hose, loading pipework
over-pressurisation due to mis-operation, road tanker overturn due to high
wind, road tanker at filling station struck by lightning, engine fire at road
tanker, tanker struck by aircraft, vehicle crash into fuel dispenser
|
Underground Pipework
|
·
Gasoline / Diesel release and subsequent ignition
·
(The scenario does not cause offsite risk, it is therefore excluded
from the current study; refer to section 6.13.1.1)
|
·
The hazardous scenario can be due to pipework failure due to
corrosion, pipework failure due to construction defect, pipework failure due
to material defect, pipework failure due to third party interference
|
Underground Storage Tank
|
·
Gasoline / Diesel release and subsequent ignition
·
(The scenario does not cause offsite risk, it is therefore excluded
from the current study; refer to section 6.13.1)
|
·
The hazardous scenario can be due to tank failure due to corrosion
(e.g. due to stray current), tank failure due to construction defect, tank
failure due to material defect, tank failure due to earthquake, tank failure
due to subsidence, tank failure due to third party interference, overfilling
of storage tank by road tanker, failure of safety relief valve
|
6.10.1.1
The weather conditions applied for this study have
been summarised in Table 6‑6. Those
data, which was obtained from wind rose data from HKIA weather station in
combination with the weather class data from Sha Chau weather station,
represent the probabilities for the combination of wind speed, direction and
pasquill stability class used in the assessment.
Table 6‑6: Weather
Probabilities (Day and Night)
|
Day
|
Night
|
Wind Speed (m/s)
|
2.5
|
3
|
7
|
2
|
2.5
|
3
|
7
|
2
|
Atmospheric Stability
|
B
|
D
|
D
|
F
|
B
|
D
|
D
|
F
|
Wind Direction
|
Fraction of Occurrence
|
0°
|
0.027
|
0.0046
|
0.037
|
0.003
|
0
|
0.0046
|
0.052
|
0.011
|
30°
|
0.0235
|
0.004
|
0.038
|
0.0026
|
0
|
0.004
|
0.053
|
0.0095
|
60°
|
0.063
|
0.0108
|
0.069
|
0.007
|
0
|
0.0108
|
0.096
|
0.026
|
90°
|
0.036
|
0.0062
|
0.17
|
0.004
|
0
|
0.0062
|
0.238
|
0.015
|
120°
|
0.018
|
0.003
|
0.100
|
0.002
|
0
|
0.003
|
0.141
|
0.007
|
150°
|
0.036
|
0.006
|
0.032
|
0.004
|
0
|
0.006
|
0.044
|
0.015
|
180°
|
0.018
|
0.0031
|
0.0106
|
0.002
|
0
|
0.003
|
0.0148
|
0.007
|
210°
|
0.014
|
0.0025
|
0.04
|
0.0016
|
0
|
0.002
|
0.056
|
0.0058
|
240°
|
0.018
|
0.003
|
0.03
|
0.002
|
0
|
0.003
|
0.04
|
0.007
|
270°
|
0.027
|
0.005
|
0.0127
|
0.003
|
0
|
0.005
|
0.018
|
0.011
|
300°
|
0.029
|
0.0049
|
0.006
|
0.003
|
0
|
0.0049
|
0.0089
|
0.012
|
330°
|
0.018
|
0.0031
|
0.032
|
0.002
|
0
|
0.003
|
0.044
|
0.007
|
6.10.2.1
It is important to
obtain the population density near the hazardous installation in order to
estimate the number of people being affected by an incident of hazardous event
such as pool fire. The method to be adopted for obtaining the population will
be discussed in the following paragraphs.
6.10.2.2
The underground
submarine pipeline is connected between Sha Chau and HKIA and it falls into the
South China Sea. The marine population in the South China Sea depends on the
number of vessels travelling in the region and the number of person inside each
vessel. The marine population density is 0.15 /ha [6].
Aviation Fuel Tank Farm
6.10.2.3
Four types of
population will be considered:
·
Pedestrian population on footpaths and pavement;
·
Road population;
·
Building population; and
·
Construction worker
6.10.2.4
Pedestrians on the
pavement, for example at Scenic Road, are considered as outdoor population and
a site survey has been conducted to estimate the pedestrian density.
Pavement Population
(persons/km2) = P / 1000 / Q / W
Where,
P is number of pedestrian passing a given
point per hour
W is the road width (m)
Q is the pedestrian speed (km/h), assumed 7.2
km/h[10]
6.10.2.6
Free flow traffic
population is estimated by adopting population density approach. The traffic
density information used in this study is based on the site survey. The
following equation is used to calculate the free flow traffic population:
Population
of route section (persons/m2) = F * O / ( L * V )
Where:
F is Hourly Traffic Flow based on site survey
data (number of vehicles per hour)
O is the average vehicle occupancy (number of
person per vehicle)
L is width of road (km)
V is average vehicle speed (km/h)
6.10.2.7
The vehicle
occupancy is estimated based on the average vehicle occupancy of transport
route reported in the Annual Traffic Census (ATC, 2011). Data from a relevant
core counting station are selected.
6.10.2.8
The average
vehicle speed is assumed to be 60 km/h for highway and 50 km/h for non-highway
road section [15].
Building Population and Construction Worker
6.10.2.9
The population
density for both building population and construction worker are assessed by
site survey and by consulting with relevant parities.
6.10.2.10
The fuel hydrant
system and the underground pipelines are located in the restricted area of the
airport and to which access is strictly controlled. Therefore, the population
to be affected by a fuel leakage incident will include the following groups:
·
Ground crew;
·
Cabin/flight crew;
·
Passengers; and
·
Construction worker.
6.10.2.11
Photo 6‑11 and Photo 6‑12 show the positioning of support vehicles around an aircraft during jet
fuel refuelling. It can be seen from Photo 6‑12 that a ground crew was trying to upload boxes of packaged materials
into the aircraft when jet fuel refuelling was in process. The support vehicles include toilet service
truck, baggage tug & trailer, ground power unit, containerised cargo
loader, catering truck, etc. Based on Figure 6‑26, a total of 8 - 10 support vehicles were deployed at one side of the
large aircraft.
6.10.2.12
The average number
of passengers per flight at peak hour in 2030 is estimated based on estimated average load (i.e. occupancy) per flight at
peak hour in 2030 which is 85 % of the aircraft capacity[28] and an assumption
that 90 % of
passengers will be present at the time of the refuelling operation. The crew member
(i.e. flight attendant and pilot) in each flight is assumed to be 10 for large
aircraft and six for small aircraft. According to AAHK, in each aircraft
turnaround, there are 15 staff working on the ground surface to provide various
services for both large and small aircraft and it is assumed there are 10 staff
working inside the aircraft to provide catering and cleaning service in each
turnaround. In case of jet fuel leakage from hydrant pit valve /
delivery hose during aircraft refuelling, aerosol droplet will be formed to
cause potential flash fire. After a few seconds, the droplets will either be
diluted by air or condense back to form a liquid pool if they are not ignited
immediately. A summary of the population data is shown in Table 6‑7.
6.10.2.13
The population
groups will be considered separately as the risks to each group may be
different. For the purpose of the risk assessment, the likelihood that these
various population groups are present at the time of a potential event is shown
in Table 6‑8[2] and
Table 6‑9.
Table 6‑7: Population Present
at each Aircraft Parking Stand and Aviation Fuel Tank Farm
Population Group
|
Population
|
Turnaround crew on ground surface (large and small
aircraft)
|
15
|
Turnaround crew inside the aircraft (large and small
aircraft)
|
10
|
Cabin / flight crew (large aircraft)
|
10
|
Cabin / flight crew (small aircraft)
|
6
|
Passenger (large aircraft)
|
240
|
Passenger (small aircraft)
|
138
|
Construction workers inside aviation fuel tank farm
|
10
|
Construction workers immediately near existing
facilities outside aviation fuel tank farm
|
20
|
Table 6‑8: Probability
that people are potentially present (Refuelling without passengers on board)
Population Group
|
Probability of
Being Present
|
Turnaround crew (both on ground and inside aircraft)
|
0.4
|
Cabin / flight crew
|
0.4
|
Passengers
|
0
|
Table 6‑9: Probability that
people are potentially present (Refuelling with passengers on board)
Population Group
|
Probability of
Being Present
|
Turnaround crew (both on ground and inside aircraft)
|
1
|
Cabin / flight crew
|
1
|
Passenger
|
1
|
Photo 6‑11: Dispenser
Vehicle Positioning around an Aircraft during Jet Fuel Refuelling
|
|
Photo 6‑12: Support
Vehicles Positioning around an Aircraft during Jet Fuel Refuelling
|
|
Airside Vehicle Filling Station
6.10.2.14
Based on the
initial scheme design for the new airport facilities and within the 150 m
radius of the proposed new airside filling station, there are eight other
proposed buildings which include Airside Fire Station, Logistics Support
Facility, Airside Office Building, Ground Service Equipment (GSE) Storage Area,
GSE Maintenance Facility, Early Baggage Storage Facility, Refuse Compactor
& Recycling, Security Gatehouse and Flight Catering Facility (Satellite) [41]. The actual designs and final locations and
layouts of these buildings are not yet confirmed, therefore, the following
assumptions have been made.
6.10.2.15
There will have an
additional airside fire station to provide additional capability to enhance the
available fire fighting capability. There are existing two airside fire
stations which have 245 staff [42], with each station having, on
average, 123 staff. With three shifts per day, there are 41 staff in each fire
station at any one time. Since the fire station will be operating in 24 hours,
firemen will be present in both day and night time. Taking into account of some
staff will be on leave and have meetings outside the fire station, a high
presence probability of 90 % is assumed.
6.10.2.16
A site for a
logistics support facility has been safeguarded in the eastern support
area. It is anticipated that the
facility will be operating 24 hours with 150 staff being present in both day
and night time with reference to existing operation with similar nature such as
the Air Mail Centre. Taking into account of some staff will be on leave, a high
presence probability of 90 % is assumed.
6.10.2.17
Airside office
building is designated for daily administration. It is expected building height
restriction will be imposed for building near the runway, therefore, a four
floors building is assumed. Each floor is assumed to have 10 units with two
persons inside each unit [15]. Therefore, there are 80 persons
inside the building. According to AAHK, an Integrated Airport Control Centre
(IAC) may be potentially housed in the same building with 30 staff operating in
24 hours. Taking into account of some staff will be on leave, a high presence
probability of 90% is assumed.
6.10.2.18
GSE Maintenance Facility
is designated for daily maintenance of the GSE vehicle / equipment and it will
be one storey [41]. Each floor is assumed to have six units with six
persons in each unit [15]. Therefore, there are 36 persons inside
the building. Since the facility will be operating in 24 hours, staff will be
present in both day and night time. Taking into account of some staff will be
on leave and have meetings outside the facility, a high presence probability of
90 % is assumed.
6.10.2.19
GSE storage area
is designated for equipment storage and it occupies a relatively large amount
of space. Since the area is to accommodate the anticipated GSE vehicle fleet
when not in use, it is not anticipated that there will be a lot of persons
staying in the area. It is assumed there are 20 persons in the area. Staff will be present in the storage area
only when there is GSE vehicle fleet not in use. The presence probability of 50
% is assumed.
6.10.2.20
An early baggage
storage facility is provided above the baggage handling system tunnel. It is expected
the facility will be highly automatic with minimal manual operation. It is
assumed there will have 10 staff. It is assumed the facility will be operating
in 24 hours, staff will be present in both day and night time. Taking into
account of some staff will be on leave, a high presence probability of 90 % is
assumed.
6.10.2.21
Refuse compactor
& recycling facility is provided to handle aircraft waste, with waste
streams originating from the third runway concourse and support areas being
separated at source. It is assumed there will have 20 staff. It is assumed the
facility will be operating in 24 hours, staff will be present in both day and
night time. Taking into account of some staff will be on leave, a high presence
probability of 90 % is assumed
6.10.2.22
A security gatehouse is provided to facilitate access from the landside
to the airside. It is assumed there will have five security guards. Since the gatehouse will be operating in 24 hours, staff will be present
in both day and night time. In order to ensure the security inside the airport,
the presence probability of 100 % is assumed.
6.10.2.23
Flight catering
facility (satellite) will be provided to support the catering operation at the
eastern support area to cater for last minute top up, while the main production
process would remain at the existing facility. The facility will be one storey [41]
and it is assumed to have six units with six persons in each unit [15].
Therefore, there are 36 persons inside the building. It is assumed the facility
will be operating in 24 hours, staff will be present in both day and night
time. Taking into account of some staff will be on leave and outside the
facility to deliver the food package to the aircraft, a high presence
probability of 90 % is assumed.
6.10.2.24
There are roads around the airside petrol filling station (PFS) and
transient population (i.e. vehicle) should be taken into account. Since the 3RS
has not yet been in operation, traffic survey cannot be conducted. It is,
therefore, assumed that there will be one vehicle running in every 10 m and
each vehicle carries two persons. A summary of the population data near the airside filling station is
provided in Table
6‑10 and Table
6‑11. The tentative layout of the eastern support area is shown in Figure-6-13.
Table 6‑10:
Population Data within 150 m Radius of the Airside Petrol Filling Station
Item No. (Refer to Figure 6‑13)
|
Population Group
|
Population
|
1
|
Airside Fire Station
|
41
|
2
|
Logistics Support Facility
|
150
|
3
|
Airside Office Building (potentially included IAC)
|
110
|
4
|
GSE Maintenance Facility
|
36
|
5
|
GSE Storage Area
|
20
|
6
|
Early Baggage Storage Facility
|
10
|
7
|
Refuse Compactor & Recycling Facility
|
20
|
8
|
Security Gatehouse
|
5
|
9
|
Flight Catering Facility (Satellite)
|
36
|
Table
6‑11:
Presence Probability and Indoor / Outdoor Ratio for Population near Petrol Filling Station
Building
|
Indoor Ratio
|
Outdoor Ratio
|
Presence Probability
|
Day
|
Night
|
Airside Fire Station
|
0.9
|
0.1
|
0.9
|
0.9
|
Logistics Support Facility
|
0.95
|
0.05
|
0.9
|
0.9
|
Airside Office Building
(potentially included IAC)
|
0.9
|
0.1
|
0.9
|
0.9
|
GSE Maintenance Facility
|
0.9
|
0.1
|
0.9
|
0.9
|
GSE Storage Area
|
0
|
1
|
0.5
|
0.5
|
Early Baggage Storage Facility
|
0.9
|
0.1
|
0.9
|
0.9
|
Refuse Compactor & Recycling
Facility
|
0.9
|
0.1
|
0.9
|
0.9
|
Security Gatehouse
|
0.5
|
0.5
|
1
|
1
|
Flight Catering Facility
(Satellite)
|
0.9
|
0.1
|
0.9
|
0.9
|
Figure 6‑13: Indicative Layout of Eastern
Support Area
Jet
Fuel Spillage on Sea Surface
6.10.3.1
To be consistent with
the previously approved risk assessment, the ignition probability of 0.008 is
assumed for a pool of aviation fuel on the sea surface following pipeline
rupture [6].
Jet
Fuel Spillage on Land Surface
6.10.3.2
The probability of
ignition is estimated based on the OGP Risk Assessment Data Directory [17]
using the release type for tanks and low pressure transfer lines for
combustible liquids stored at ambient pressure and at temperatures below the
flash point (e.g. oil, diesel and fuel oil).
The total ignition probability is as shown in Table 6‑12.
Table 6‑12: Total Ignition
Probability for Jet Fuel Spillage on Land
Release Rate (kg/s)
|
Probability of
Ignition
|
0.1 - 1
|
0.0010
|
2 - 5
|
0.0011
|
10
|
0.0014
|
20
|
0.0021
|
50 - 1000
|
0.0024
|
6.10.3.3
The data assumes
that the immediate ignition probability is 0.001 and is independent of the
release rate. The delayed ignition probability can be obtained by subtracting
0.001 from the total ignition probability from the corresponding release rate
as shown in Table 6‑12.
Petrol
Leakage Airside Filling Station
6.10.3.4
Petrol is a liquid
mixture of hydrocarbon molecule and it is more volatile than jet fuel and
diesel oil, therefore the ignition probability of the petrol should be higher than
those specified in the OGP Risk Assessment Data Directory. The ignition
probabilities from Cox, Lees and Ang model, summarised in Table 6‑13, are used for the petrol release scenarios. The values given by the model present the total
ignition probabilities including both immediate and delayed ignition. It is
assumed in the current study that the chances for the immediate and delayed
ignition are the same.
Table 6‑13: Ignition
Probability for Petrol [31]
Size
of Leakage
|
Ignition
Probability
|
Gas
Release
|
Liquid
Release
|
Minor (<1 kg/s)
|
0.01
|
0.01
|
Major (1-50 kg/s)
|
0.07
|
0.03
|
Massive (>50 kg/s)
|
0.30
|
0.08
|
Submarine
Pipeline
6.11.1.1
The third
runway will be constructed by land formation. Based on the latest schedule, the
land formation work will proceed in parallel with the submarine pipeline
diversion. However, an exclusion zone of 100 m on either side of the existing
submarine pipeline will be set up where land formation activity is prohibited.
In addition, compaction of the reclaimed land will not involve major
impacts/pounding or dynamic loads, so the existing submarine pipeline is
unlikely to be disturbed by the impact force generated from the dynamic
compaction of the reclaimed land. To further protect the submarine pipeline,
ground improvement will take place only after the pipelines have been diverted.
6.11.1.2
When the diverted submarine pipelines are in place,
they have to be connected to the existing facilities at both the Sha Chau jetty
and HKIA. At Sha Chau, the connection can be simply carried out by un-bolting
the flange at the existing pipelines and connecting to the diverted pipeline
using the same flange, after drain out of jet fuel inside the pipelines.
6.11.1.3
However, at the HKIA side, flanges are not
available for the connection and pipeline cutting is required. A new isolation valve chamber will be constructed to allow section isolation. To avoid possible jet fuel leakage, one of
the two pipelines will be isolated and the pipeline will be pigged empty by use of water pumped through
the pipeline until the water discharging from the other end of the pipeline has
hydrocarbon content less than discharge limits.
When confirmed as being clean the remaining water will be displaced by a
pig propelled by compressed air. A pre-fabricated
“spool’ comprising a 5D induction bend to align the new pipeline to make the
connection to the existing upstream pipeline will be provided.
6.11.1.4
To further enhance proper isolation of the correct
submarine pipeline, a pre-trial will be conducted to ensure the correct pumps
and valves will operate properly as required with this verified by on site
visual inspection. The submarine pipeline changeover and all related
construction work will be monitored by the AAHK Project Engineers, Work
Supervisors, Construction Manager and the existing Tank Farm Operator.
Considering that there are only four submarine pipeline connections to be made
for the diversion and all the connection works will be closely monitored by
various parties, it is believed the risk level will be acceptable.
6.11.1.5
Marine
traffic flow will increase during the proposed land formation work, and the
existing submarine pipeline will be subject to a higher risk from damage due to
anchor drop or drag, vessel sinking, etc. In the PAFF study, the likelihood of
occurrence of submarine pipeline rupture was estimated to be 1.9E-6 /km/yr [6].
According to initial marine traffic impact assessments conducted by the scheme
design, there will be in average 64 construction vessel transits /day to carry
out the land formation work while in a normal day without the construction
work, there are 106 daytime1 vessel movements /day in the region where the
submarine pipeline is currently buried [40], therefore, the
likelihood of occurrence of submarine pipeline rupture will approximately be
increased by 60 %. As a result, the submarine pipeline rupture failure
frequency is estimated to be 3.04E-6 /km/yr. There are
two submarine pipelines and the length of each submarine pipeline is 6 km.
1 This refers to vessel movements between 7am – 7pm. No information on
night time vessel movements is available.
Hydrant
Pumps Installation inside Aviation Fuel Tank Farm
6.11.1.6
The
existing hydrant pumps inside the aviation fuel tank farm are shown in
Photo 6‑13. From the photo, it can be seen that the sizes of
the pumps are small and heavy machine is not required for lifting during
installation. According to the hydrant system design expert, the new hydrant
pumps will be in the same size as existing ones. As a result, only the crane
installed in the delivery truck is required for lifting and the truck will be
located more than 20 m away from the existing jet fuel storage tank, impact to
the existing jet fuel storage tank is not expected due to new hydrant pumps
installation. The hydrant pumps are connected to the main jet fuel pipeline,
which supplies jet fuel to the hydrant pit valve in the apron, through parallel
pipeworks as shown in Photo 6‑14.
6.11.1.7
The area reserved for the new hydrant pumps is
shown in Photo 6‑16. During
the installation, a vehicle carrying the pumps will be parked on the right hand
side above the reserved area and it will deliver the hydrant pumps using truck
mounted crane. Outrigger will be deployed to stabilise the vehicle during the
lifting.
6.11.1.8
Detailed method statement and risk assessment for
the process of tie-in of the new pipework to the main jet fuel pipeline has yet
been developed. However, according to the hydrant system design expert, before
the construction work starts, the main jet fuel pipeline will be isolated and
jet fuel inside the pipeline will be de-fuelled and purged to ensure flammable
jet fuel vapour residual will not be remaining inside the pipeline. After that,
pump will be stopped and isolation valve will be activated to isolate the
pipeline section before connecting to the new hydrant pump. Hot work is not
required to be conducted on the purged main jet fuel pipeline, instead, a
section of the existing pipeline will be taken out by un-bolting the flange as
shown in Photo 6‑17
and
a new pipeline with tee-joints will be connected. The tee-joint will be used to
connect to the new hydrant pump pipework under the existing western apron
development.
6.11.1.9
To further enhance a proper isolation of the
correct main jet fuel pipeline, a pre-trial will be conducted to ensure the
correct pumps and valves will operate properly as required and this can be
verified by on site visual inspection. Detailed method statement will be
prepared and reviewed by AAHK Project Engineers, Work Supervisors, Construction
Manager and the existing Tank Farm Operator and the Fire Services Department of
HKSAR. Also, the whole construction work will be monitored by the
representatives from the existing tank farm operator and the hydrant system
changeover shall be conducted by the existing aviation tank farm operator. Once
the new hydrant pump network is constructed, a pressure test will be conducted
to ensure the integrity of the hydrant system.
6.11.1.11
However, it cannot be ruled out that some of the
pipeworks may be broken due to falling objects from height (e.g. lifting).
Pipework rupture due to third party influence is 2.5E-5 /km/yr [46].
6.11.1.12 It is unlikely that there will be much heavy machinery
operating inside the small new hydrant pumps reserved area, therefore the jet
fuel ignition probability of 0.0024 recommended by the OGP [17] will
be adopted. Assuming the total length of the pipework within the hydrant pump
bay is 2 km, the likelihood of occurrence of a fire due to the construction
work is 1.2E-7 /yr.
Photo 6‑13: Existing Hydrant Pump inside Aviation Fuel Tank
Farm
|
|
Photo 6‑14: Connection
of existing Hydrant Pump to main jet fuel pipeline
|
|
Photo 6‑15: Basin provided to Existing Hydrant Pumps
|
|
Photo 6‑16: Area
Reserved for Future Hydrant Pumps inside Aviation Fuel Tank Farm
|
|
Photo 6‑17: Flanged
reserved for New Hydrant Pump Connection
|
|
Connection
of Underground Pipeline to Mid-field Apron
6.11.1.13
Similar to the connection of the new hydrant pump inside the aviation
tank farm, the connection of the new underground pipeline to the mid-field
apron will be proceeded only after the existing pipeline has been isolated,
defueled and purged to remove any flammable gas residual. A pre-trial will be
conducted to ensure the correct pumps and valves will operate properly as
required by verifying it on site through visual inspection. This will ensure
the pipeline has been properly isolated. Also, the hydrant system isolation
process shall be conducted by the tank farm operator.
Underground
Tunnel Construction in T1 and Midfield and North Runway Taxiway Modification
Work
6.11.1.14
Both the construction of an underground tunnel and the North Runway and
taxiway modification works may affect the integrity of the nearby underground
pipeline at T1. During the tunnel construction work period, the North Runway
will be closed. Although the risk to the nearby underground pipeline at T1
cannot be ruled out, stringent construction method will be imposed to minimise
the risk.
6.11.1.15
AAHK has
implemented an effective Safety Management System for all construction works
being undertaken in the airside to prevent any potential interruption to the
aircraft operation and existing ground facilities. The frequency of underground
pipeline damaged by construction activities has made reference to the UKOPA
database, where the likelihood of hole size (50 mm) pipeline failure due to
external influence is 1.65E-5 per km-yr. The pipeline rupture failure due to
external influence is 4.35E-7 per km-yr. The length of pipeline section in T1
and Midfield to be affected by the construction activities are about 1.8 km and
1.5 km respectively. The data presented in the UKOPA report
covers reported incidents where there was an unintentional loss of product from
a pipeline within the public domain, and not within a compound or other
operational area.
6.11.1.16 HDD
will be undertaken from the west end of the existing North Runway to Sha Chau
Island. The launch site at HKIA is away from the existing underground pipeline
at North Perimeter Road, but its integrity may be affected by the construction
work. However, the exit location for the HDD at the
Sha Chau Island is far away from the existing jet fuel receiving facilities and
a section of pipeline is required along the bridge to connect the submarine
pipeline to the existing jet fuel receiving facilities. In addition, the
construction of the extension to South Perimeter Road at the HKIA is about 13 m
away from the underground pipeline which may be impact by the construction
activity. The integrity of the pipeline at the HKIA may be affected due to
third party interference of the propose construction activities. According to
the UKOPA database, the likelihood of hole size (50 mm) pipeline failure due to
external influence is 1.65E-5 per km-yr. The pipeline rupture failure due to
external influence is 4.35E-7 per km-yr. There are two underground pipelines at the
North Perimeter Road in HKIA. Since only a portion of the pipelines immediately
near the construction work will be affected, the length of the pipeline section
to be affected is 500 m.
Table 6‑14: Summary of
Frequency/Probability of the Identified Scenarios for Construction Phase
Scenario
|
Frequency (per
km year)
|
Jet fuel leakage due to submarine pipeline rupture
|
3.04E-6
|
Jet fuel leakage from pipework for hydrant pump inside
aviation fuel tank farm
|
2.50E-5
|
50mm hole size release of jet fuel leakage from
underground pipeline due to underground tunnel construction and North Runway
wrap around taxiway modification
|
1.65E-5
|
Jet fuel leakage from underground pipeline rupture due
to underground tunnel construction and North Runway wrap around taxiway
modification
|
4.35E-7
|
50mm hole size release of jet fuel leakage from
underground pipeline due to HDD construction
|
1.65E-5
|
Jet fuel leakage from underground pipeline rupture due
to HDD construction
|
4.35E-7
|
Submarine Pipeline
6.11.2.1
When
one of the two submarine pipelines is broken, the automatic isolation
system will be activated to stop the supply of jet fuel through the pipeline in
3 minutes [6] in order to minimise the loss. However, in case of the
failure of the isolation system, a continuous release of 60 minutes is
assumed [6]. The probability of failure of the automatic isolation
system is 0.1 [6]. The event tree for the jet fuel leakage from
submarine pipeline is shown in Figure 6‑14.
The ignition probability is 0.008 [6].
Figure
6‑14: Event Tree for Jet
Fuel Leakage due to Submarine Pipeline Rupture
|
|
Table 6‑15: Probability Data for Event Tree Analysis –
Submarine Pipeline (refer to Figure
6‑14)
Item
|
Value
|
Justification/Reference
|
Successful automatic isolation
|
0.9
|
Ref.: 6
|
Pipeline at West End of North Runway
6.11.2.2
When the pipeline is
damaged by the HDD construction, the onsite construction worker will notify the
operator to shut down the isolation valve to prevent a prolonged jet fuel
leakage. The isolation of the pipeline can be achieved in 5 minutes. It is
assumed that in the worst case it will take 10 minutes to isolate a jet fuel
leakage incident. Immediate ignition may lead to flash fire followed by pool
fire while delayed ignition may result in pool fire. The event tree for jet
fuel leakage from underground pipeline is shown in Figure 6‑15 below.
Figure
6‑15:
Event Tree for Jet Fuel
Leakage from Underground Pipeline due to HDD Construction at HKIA and Sha Chau
Table 6‑16: Probability Data for
Event Tree Analysis – Pipeline at
HKIA and Sha Chau (refer to Figure 6‑15)
Item
|
Value
|
Justification/Reference
|
Successful isolation by ESB in 5 minutes
|
0.987
|
Suggested by the
AFSC
|
Immediate Ignition
|
0.001
|
OGP database [17]
|
Delayed Ignition
|
0.0014
|
OGP database [17]
|
Underground Pipeline
at the Terminal 1
6.11.2.3
When the
underground pipeline is damaged, jet fuel will be spilled and such a spillage
will continue until someone depresses the emergency stop button. As the apron
will be filled with airport staff during normal operating hours, it is assumed
that the leakage can be spotted by staff within 3 minutes. The maximum
separation distance of ESBs is 75 m, with a running speed of 2.5 m/s [30],
it shall take approximately 30 seconds to reach the closest ESB and activate
the button. The pump and the isolation valve will be shut within 1 minute.
Therefore, the overall delay time is estimated to be around 5 minutes. It is
assumed that in the worst case it will take 10 minutes to isolate a jet fuel
leakage incident. Immediate ignition may lead to flash fire followed by pool
fire while delayed ignition may result in pool fire. The event tree for jet
fuel leakage from underground pipeline is shown in Figure
6‑16.
Figure 6‑16: Event Tree for Jet
Fuel Leakage from Underground Pipeline at the Terminal 1 due to Underground
Tunnel Construction and North Runway wrap around taxiway modification
|
|
Table 6‑17: Probability Data for Event Tree Analysis –
Underground Pipeline at the Terminal 1 (refer to Figure
6‑16)
Item
|
Value
|
Justification/Reference
|
Successful isolation by ESB in 5 minutes
|
0.987
|
Suggested by the
AFSC
|
Immediate Ignition
|
0.001
|
OGP database [17]
|
Delayed Ignition
|
0.0014
|
OGP database [17]
|
Aircraft with passenger in vicinity to the failed
underground Pipeline
|
0.5
|
According
to the Initial Scheme Design Report, the usage rate of the parking stands in 2030
will be 100 % at the peak hour. However, while an aircraft is parked at the
parking stand, half of the time will have no onboard passengers but there
will be routine shift of flight crew members, offloading luggage, aircraft
maintenance such as cabin cleaning. Therefore, a probability of 0.5 (i.e. 1 *
0.5) is assumed for aircraft with passenger in the vicinity to the failed
underground pipeline
|
Is it a large aircraft
|
0.635
|
Ref.:28
|
Table
6‑18: Summary of Frequency Breakdown of Events for each
Identified Scenario – Construction Phase
Scenario
|
Frequency (per
year)
|
Submarine
Pipeline (refer to Figure
6‑14)
|
|
Pool fire from submarine pipeline with immediate
isolation
|
2.63E-07
|
Pool fire from submarine pipeline with delayed
isolation
|
2.92E-08
|
Pipeline at
North Airside Perimeter Road (refer to Figure
6‑15)
|
|
Flash fire followed by pool fire for hole size release
of underground pipeline_5 minutes
|
1.63E-08
|
Pool fire for hole size release of underground
pipeline_5 minutes
|
2.28E-08
|
Jet fuel pool only
|
1.63E-05
|
Flash fire followed by pool fire for hole size release
of underground pipeline_10 minutes
|
2.15E-10
|
Pool fire for hole size release of underground
pipeline_10 minutes
|
3.00E-10
|
Jet fuel pool only
|
2.14E-07
|
Flash fire followed by pool fire for underground
pipeline rupture_5 minutes
|
4.29E-10
|
Pool fire for underground pipeline rupture_5 minutes
|
6.00E-10
|
Jet fuel pool only
|
4.28E-07
|
Flash fire followed by pool fire for underground
pipeline rupture_10 minutes
|
5.65E-12
|
Pool fire for underground pipeline rupture_10 minutes
|
7.91E-12
|
Jet fuel pool only
|
5.64E-09
|
Hydrant Pump and
Pipework inside Aviation Fuel Tank Farm
|
|
Pool fire due to jet fuel leakage from hydrant pump
installation inside aviation fuel tank farm
|
1.2E-07
|
Underground
Pipeline at the Terminal 1 and Midfield (refer to Figure
6‑16)
|
|
Flash fire followed by pool fire for hole size release
of underground pipeline_5 minutes_with passenger onboard a large aircraft
|
1.71E-08
|
Flash fire followed by pool fire for hole size release
of underground pipeline_5 minutes_with passenger onboard a small aircraft
|
9.82E-09
|
Flash fire followed by pool fire for hole size release
of underground pipeline_5 minutes_without passenger onboard
|
2.69E-08
|
Pool fire for hole size release of underground
pipeline_5 minutes_with passenger onboard a large aircraft
|
2.39E-08
|
Pool fire for hole size release of underground
pipeline_5 minutes_with passenger onboard a small aircraft
|
1.37E-08
|
Pool fire for hole size release of underground
pipeline_5 minutes_without passenger onboard
|
3.76E-08
|
Jet fuel pool only without ignition
|
5.37E-05
|
Flash fire followed by pool fire for hole size release
of underground pipeline_10 minutes_with passenger onboard a large aircraft
|
2.25E-10
|
Flash fire followed by pool fire for hole size release
of underground pipeline_10 minutes_with passenger onboard a small aircraft
|
1.29E-10
|
Flash fire followed by pool fire for hole size release
of underground pipeline_10 minutes_without passenger onboard
|
3.54E-10
|
Pool fire for hole size release of underground
pipeline_10 minutes_with passenger onboard a large aircraft
|
3.15E-10
|
Pool fire for hole size release of underground
pipeline_10 minutes_with passenger onboard a small aircraft
|
1.81E-10
|
Pool fire for hole size release of underground
pipeline_10 minutes_without passenger onboard
|
4.96E-10
|
Jet fuel pool only without ignition
|
7.07E-07
|
Flash fire followed by pool fire for rupture of
underground pipeline_5 minutes_with passenger onboard a large aircraft
|
4.50E-10
|
Flash fire followed by pool fire for rupture of
underground pipeline_5 minutes_with passenger onboard a small aircraft
|
2.58E-10
|
Flash fire followed by pool fire for rupture of
underground pipeline_5 minutes_without passenger onboard
|
7.08E-10
|
Pool fire for rupture of underground pipeline_5
minutes_with passenger onboard a larget aircraft
|
6.29E-10
|
Pool fire for rupture of underground pipeline_5
minutes_with passenger onboard a small aircraft
|
3.61E-10
|
Pool fire for rupture of underground pipeline_5
minutes_without passenger onboard
|
9.90E-10
|
Jet fuel pool only without ignition
|
1.41E-06
|
Flash fire followed by pool fire for rupture of
underground pipeline_10 minutes_with passenger onboard a large aircraft
|
5.92E-12
|
Flash fire followed by pool fire for rupture of
underground pipeline_10 minutes_with passenger onboard a small aircraft
|
3.40E-12
|
Flash fire followed by pool fire for rupture of
underground pipeline_10 minutes_without passenger onboard
|
9.33E-12
|
Pool fire for rupture of underground pipeline_10
minutes_with passenger onboard a large aircraft
|
8.28E-12
|
Pool fire for rupture of underground pipeline_10
minutes_with passenger onboard a small aircraft
|
4.76E-12
|
Pool fire for rupture of underground pipeline_10
minutes_without passenger onboard
|
1.30E-11
|
Jet fuel pool only
|
1.86E-08
|
6.11.3.1
Consequence
analysis is conducted to determine the size of leakage of jet fuel under each of the
identified scenarios during construction phase, and the
corresponding safety effects on the construction workers, airport staff and public. The following consequence models have been applied.
Submarine Pipeline
6.11.3.2
The existing twin
submarine jet fuel pipelines are buried approximately 6 m below seabed for the
section connecting to the airport and 10 m below seabed for the section between
the airport and the receiving facilities at the Sha Chau. The pipelines are
protected by rock armour and there is an integrated fuel leakage detection
system which can shut down the fuel pumps at the Sha Chau automatically in case
of jet fuel leakage is detected.
6.11.3.3
If the submarine
pipeline is ruptured, the jet fuel will first be released under momentum due to
the pressure inside the pipelines. The plume of the released fuel will then
rise to the sea surface by buoyancy effect to form a pool layer of jet fuel
with an assumed thickness of 10 mm [6].
6.11.3.4
The total volume
of the fuel released depends on the flow rate of the jet fuel inside the
pipelines and the time required for the fuel leakage detection system to shut
down the fuel pumps at the Sha Chau. In the Hazard to Life Assessment for the
PAFF [6], the shut down response time for the fuel pump was assumed
to be 3 minutes if the detection system functions properly, however the time
will be increased to 60 minutes by manual isolation if the integrated detection
system failed. However, during the construction work, representatives from the
relevant parties will be present, so it will take a much shorter time to do the
manual isolation. It is assumed the time taken will be 30 minutes.
6.11.3.5
Since the flow
rate of jet fuel inside the submarine pipeline is 1,500 m3/hr, it
will release 75 m3 of jet fuel into the sea if the fuel pump can be
stopped in 3 minutes and this is equivalent to a pool radius of 49 m. However
the released quantity will be increased to 750 m3 if it takes 30
minutes to isolate the leakage and a jet fuel pool of radius of 155 m will be
formed. Besides, fuel is lighter than water,
significant portion of the pipeline quantity will be leaked out after pumps are
stopped due to depressurization (i.e. internal volume of the pipeline: 1,178 m3).
6.11.3.6
The marine population density is 0.15 per ha
[6]. Because of the land formation construction activity, the marine
traffic is to be increased by 60 %. Therefore, the marine population density during the
construction period will be 0.24 per ha.
Hydrant Pump Installation inside Aviation Fuel Tank Farm
6.11.3.7
The pipeworks are
connected to the existing 13 hydrant pumps with each pump capacity of
5.5 m3/min. Assuming a falling object can seriously damage the
pipeworks connecting to three existing hydrant pumps, this will result in a jet
fuel leakage at a flow rate of 16.5 m3/min. Since the
representatives from the existing aviation tank farm operator will be present
during the construction work, it is believed it will take less than 5 minutes
to isolate the hydrant system. Within such a short period of time, a total of
82.5 m3 of jet fuel will be released. Due to the fact that the hydrant
pumps and their pipeworks are bounded by the bund wall, such a small amount of
jet fuel will be contained inside the bay and without spilling outside the tank
farm.
6.11.3.8
There is a risk
that spilled jet fuel, if ignited, may result in construction worker mortality.
With such a small construction site, it is estimated that the number of the
construction worker present at any one time is a maximum of 10. As discussed in
the earlier section, flame spreading on the jet fuel is slow, so there is a
high chance of safe escape of the construction workers. The probability of
escaping / surviving for the ground crew is assumed to be 95 % [2].
However, the environment and condition of the construction site will be
different from the flat surface on apron and may not allow easy access and
escape, hence a lower escape probability of 70 % is assumed for construction
workers.
Underground Pipeline
6.11.3.9
Two
scenarios have been considered for the underground pipeline failure and they
are 50 mm hole size release and pipeline rupture. The consequence modelling for
the 50 mm hole size release follows the same approach for the underground
pipeline failure at the third runway during operation stage.
6.11.3.10 Similarly, the consequence modelling
for the pipeline rupture follows the same approach for the underground pipeline
failure at the third runway during operation stage, except that the maximum jet
fuel flow rate would be 71.5 m3/min
as the third runway complex has not been in place during the construction
phase. The details can be referred to Section 6.12.3.
6.12
Operation
Phase (Aviation Fuel)
Submarine Pipeline
6.12.1.1
Different from the existing submarine
pipeline, the diverted pipeline will be located more than 50 m below
seabed, except the section near Sha Chau and the western side of the airport.
At such a depth, most of the pipeline will not be impacted by anchor drop,
vessel sink, dredging and the main cause of failure will be corrosion,
construction defect and natural hazard such as earthquake. To err on the
pessimistic side, the pipeline rupture failure rate of 1.9E-6 per km-yr as
proposed in the PAFF study [6] is adopted for the current study.
New Hydrant Pump inside Aviation Fuel Tank Farm
6.12.1.2
About six new hydrant pumps, together
with piping, will operate in the aviation fuel tank farm. With reference to the
OIR12 database, the failure rate of a hydrant pump is 0.005 /yr, so the total
pump failure rate is 0.030 /yr. However, the recorded maximum hole size was 13
mm. The failure rate of steel piping with a diameter between 3” and 11” is
4.7E-5 /m/yr [46]. Assuming the total length of new piping is 700 m,
the overall piping failure rate is 0.0329 /yr. Therefore, the total failure
rate of the new pump and piping is 0.0629 /yr (i.e. 0.03 /yr + 0.0329 /yr). The
ignition probability is 0.0024 [17].
Underground
Pipeline
6.12.1.3
The failure frequency of the jet fuel underground pipeline is made
reference to the historical pipeline accident database published by the UKOPA.
Based on the database, the failure frequency for hole size leakage and
full-bore rupture of the pipeline is 2.24E-4 per km-yr and 1.30E-5 per km-yr
respectively and the failure causes of product loss from the pipeline from 1962
to 2010 are shown in Table 6‑19. According to the
hydrant system designer under the scheme design for the project, the
underground pipeline in the apron is surrounded by 5 MPa (50 bar) concrete to a
minimum depth of 1.2 m and any jet fuel released from the pipeline (at 11 bar)
will spread downwards and sit on top of the water table in the formation. It is
extremely unlikely that the released fuel can escape to the surface. Only when
the pipeline is damaged by external inference (e.g. digging or drilling on the
ground) or ground movement, jet fuel will be released to the ground surface
through the hole / fissure in the concrete. From the table, external
interference is one of the major causes of pipeline leakage. The failure frequency
for hole size leakage and full-bore rupture of the pipeline is therefore
adjusted to 3.92E-5 per km-yr and 1.03E-06 per km-yr respectively.
Table 6‑19: Causes of Pipeline Failure [35]
Product Loss Cause
|
No of Incidents
|
Girth Weld Defect
|
34
|
External Interference
|
40
|
Internal Corrosion
|
2
|
External Corrosion
|
37
|
Unknown
|
7
|
Other
|
41
|
Pipe Defect
|
13
|
Ground Movement
|
7
|
Seam Weld Defect
|
3
|
Total
|
184
|
Hydrant Pit Valve
6.12.1.4
Frequency assessment is conducted to quantify the failure frequency of
the various hazardous events (fault sequences) identified during the HAZID
workshop and from a review of historical incident records for the aircraft
refuelling operation. Historical data is the most appropriate source to utilise
as it reflects the actual situation within operating environment being
analysed. The failure rate data used in the analysis has been based on the
collection and analysis of reported spill incidents provided by the fuelling
operator of the HKIA.
6.12.1.5
HKIA commenced
operations in 1998, since then, there were six reported jet fuel spillage
incidents during the aircraft refuelling operation, as detailed in Section 6.9.3 above. The
estimated frequency is 0.4 spillage /yr (6 / 15 years).
6.12.1.6
This failure
frequency applies to the existing operation of T1. In order to predict the
failure frequency for the future operation of third runway, the estimated
frequency of 0.4 spillage /yr will be adjusted based on projected number of
aircraft refuelling operation for the third runway in 2030. This is calculated
using the following formula:
6.12.1.7
According to the
information provided by AFSC, there are 320 hydrant pit valves in the existing
T1 apron. The total aircraft refuelling operation at 2012 is on average 500
/day. Therefore, the number of daily operation per pit valve for 2012 is 1.56.
6.12.1.8
The number of
daily operation for 2030 can be estimated from the projected aircraft movements
in 2030. According to the Preliminary Design Report for the project [28],
the Peak Hour Air Traffic Forecasts indicates that the number of departures in
2010 is 59 /hr, and number of projected departures in 2030 is 102 /hr.
6.12.1.9 According to the initial scheme design report for the project [41],
there will be a provision of approximately 110 aircraft parking stands in the
passenger apron of third runway, in which there are 99 hydrant pits at remote
stands and 137 hydrant pits at frontal stands. In addition,
there will be 176 hydrant pits to be provided in the midfield concourse which
is outside the scope of this study. Therefore,
the number of operation per pit valve for 2030 can be estimated as:
6.12.1.10 The spillage frequency during aircraft refuelling operation for
Third Runway is calculated as
6.12.1.11 According to historical accident records of the HKIA, overfilling
was not identified as the source of jet fuel leakage during aircraft
refuelling. However, according to Table 6‑4, jet fuel leakage from
aircraft, such as overfilling, can be a source of leakage. A total of seven
leakage incidents have been identified in the past 30 years for 33 airports
(including HKIA). This is equivalent to a failure rate of 0.0071 per year per
airport which is insignificant as compared with the estimated failure rate as
shown in Section
6.12.1.10. However, it will be added into the spillage frequency in the
current study.
Table 6‑20: Summary of Frequency / Probability of
the Identified Scenarios for Operation Phase
Scenario
|
Frequency
|
Jet fuel leakage due to submarine pipeline rupture
|
1.90E-6 per
km-year
|
Jet fuel leakage from new hydrant pump and pipework
inside aviation fuel tank farm
|
0.0629 per year
|
50mm hole size release of jet fuel leakage from
underground pipeline
|
3.92E-5 per
km-year
|
Jet fuel leakage from underground pipeline rupture
|
1.03E-6 per
km-year
|
Jet fuel leakage from hydrant pit valve
|
0.230 per year
|
6.12.2 Event Tree Analysis
Submarine Pipeline
6.12.2.1
When one of the two submarine pipelines is broken, the automatic
isolation system will be activated to stop the supply of jet fuel through the
pipeline in 3 minutes [6] in order to minimise the loss. However, in
case of the failure of the isolation system, a continuous release of 60 minutes
is assumed [6]. The probability of failure of the automatic
isolation system is 0.1 [6]. The event tree for the jet fuel leakage
from submarine pipeline is shown in Figure 6‑17. The ignition probability is 0.008 [6].
Figure
6‑17: Event Tree for Jet Fuel Submarine
Pipeline
|
|
Table 6‑21: Probability Data for Event Tree Analysis –
Submarine Pipeline (refer to Figure
6‑17)
Item
|
Value
|
Justification
/ Reference
|
Successful automatic isolation
|
0.9
|
Ref.: 6
|
Underground Pipeline
6.12.2.2
When the
underground pipeline is damaged, jet fuel will be spilled and such a spillage
will continue until someone depresses the emergency stop button. As the apron
will be filled with airport staff during normal operating hours, it is assumed
that the leakage can be spotted by staff within 3 minutes. The maximum
separation distance of ESBs is 75 m, with a running speed of 2.5 m/s [30],
it shall take approximately 30 seconds to reach the closest ESB and activate
the button. The pump and the isolation valve will be shut within 1 minute.
Therefore, the overall delay time is estimated to be around 5 minutes. It is
assumed that in the worst case it will take 10 minutes to isolate a jet fuel
leakage incident. Immediate ignition may lead to flash fire followed by pool
fire while delayed ignition may result in pool fire. The length of underground
pipeline around the frontal stand and remote stand are 4.978 km and 7.69 km
respectively. The event tree for jet fuel leakage from underground pipeline is
shown in Figure 6‑18.
Figure 6‑18: Event Tree for Jet
Fuel Underground Pipeline
|
|
Table 6‑22: Probability Data for Event Tree Analysis –
Underground Pipeline (refer to Figure
6‑18)
Item
|
Value
|
Justification
/ Reference
|
Successful isolation by ESB in 5 min
|
0.987
|
Suggested by the
AFSC
|
Immediate Ignition
|
0.001
|
OGP database [17]
|
Delayed Ignition
|
0.0014
|
OGP database [17]
|
Aircraft with passenger in vicinity to the failed underground
pipeline
|
0.5
|
50% chance is
assumed
|
Is it a large aircraft
|
0.635
|
Ref.:28
|
Hydrant Pit Valve
6.12.2.3
When jet fuel is spilled from a hydrant pit valve, the operator
must inform ACC of the incident immediately and ACC will notify Airport Fire Contingent to dispatch fire appliances to standby at the
scene within a response time not exceeding 3 minutes to reach the ends of each
runway and other aircraft movement areas. The call-out procedure will become
effective upon the observance of any fuel spill arising from the refuelling
operation and this will trigger immediate evacuation of any passengers on the
aircraft as directed by the on-board flight crews who are specifically trained
in this contingency. Immediate actions would be taken by the operator to isolate the
leakage by releasing the dead-man switch and pulling the lanyard. According to
hydrant system design, these two safety features can isolate the leakage within
5 seconds of activation. If the small
amount of jet fuel released in this short period is ignited, the operator will
likely be able to combat the resulting fire using readily available portable
fire extinguishers installed on the hydrant dispenser or at the airbridge and
such a scenario is expected normally to result in no causalities. In case
these safety cut off mechanisms do not respond on activation, with fuel leakage
continuing, the operator has to run 75 m to depress the fall-back fuel cut of
feature – an emergency stop button. At a running speed of 2.5 m/s [30],
it would take about 30 seconds to reach the nearest stop button. If the
depressed emergency stop button fails to work when it is pressed, then the
operator has to run further 75 m to depress the next emergency stop button to
shut off the fuel supply. As the emergency fuel shutdown system is designed to
be failsafe, it is considered that more than one emergency stop button failure
at any one time is very remote and the scenario of multiple failures has not
been considered. Since the refuelling operator would be engaged with activating
the emergency stop button some distance from the leaking hydrant dispenser in
this chain of events and given that the jet fuel in the hydrant system is
operated at a very high pressure, any ignited spill may be too substantial for
the refuelling operator to combat using the nearby available extinguishers once
the operator returns from depressing the emergency stop button.
6.12.2.4
Currently, aircraft refuelling operations take
place at both frontal and remote stands, both with and without passengers on
board. The majority of
the refuelling operations will be carried out before passengers board the
aircraft, however, refuelling with Jet A1 is generally allowed and is judged to
be safe when passengers are boarding, on board or disembarking at airports
worldwide, this practice not uncommon to reduce aircraft turnaround times, for
example after a period of disrupted operations when a number of aircraft may
need to depart as quickly as possible. Quite a common re-fuelling practice is
also a practice whereby aircraft operators complete the bulk of fuelling prior
to passenger embarkation, however there may be a need to top up the fuel after
the take-off weight is confirmed by the captain after passengers and cargo are
loaded, taking into account the en-route and other contemporary conditions such
as expected congestion at arrival airport, adverse weather conditions, etc.
Top-up refuelling would however take less than 10 minutes for long haul flights
and just a few minutes for short haul flight and so the duration of risk
exposure is very short compared to routine refuelling operations, which can
take up to 45 minutes for a large aircraft. A refuelling in-charge is normally
appointed by the aircraft operator to coordinate with the Ramp Coordinator and
to supervise the refuelling procedures to ensure all precautionary measures are
in place. If the refuelling operation happens at a frontal stand, the aircraft
will be connected to the passenger terminal by air-bridges. Mobile air steps
will, however, be deployed to connect to the aircraft if the fuelling operation
is taking place at a remote stand. The event tree for
jet fuel leakage from hydrant pit valve is shown in Figure 6‑19 below. Immediate ignition may lead to flash fire followed by pool fire
while delayed ignition may result in pool fire.
Figure 6‑19: Event Tree for
Hydrant Pit Valve
Table 6‑23: Probability Data for Event Tree Analysis –
Hydrant Pit Valve (refer to Figure
6‑19)
Item
|
Value
|
Justification / Reference
|
Fuelling operation with passenger onboard
|
0.08
|
Adopted
from the Atkins 2000 study for the likelihood that the passengers are nearby
at the time of a potential event (i.e. in the vicinity of the aircraft
including embarking, disembarking or already onboard). Refuelling with Jet A1
is generally allowed in airports worldwide when passengers are boarding, on
board or disembarking in order to reduce turnaround time and fully utilise
the airport capacity. There are occasions that the into-plane operators may
need to top up the fuel after the take-off weight is checked and confirmed by
the Captain in view of the en-route and contemporary conditions. The top-up
refuelling would however take less than 10 minutes for long haul flight and
just a few minutes for short haul flight.
|
Aircraft refuelling at frontal stand (i.e. with
airbridge attached)
|
0.9
|
90
% of all passengers will be served through frontal stands (i.e.
pier-service), although it is designed to be 95 % on the busy day. [41]
|
Probability of presence of people inside or near
aircraft during refuelling (e.g. passenger or ground crew or flight crew
member)
|
0.4 (for aircraft refuelling without passenger on
board
1 (for aircraft refuelling with passenger on board
|
Refer to Table
6‑8
and Table
6‑9
|
Successful isolation at pit valve (by dead-man
switch/lanyard)
(5 seconds)
|
0.92
|
Success isolation using dead-man switch / lanyard is 1
- 0.08 = 0.92. Refer to Fault Tree Analysis (Figure
6‑20)
|
Isolation by ESB
(30 seconds)
|
0.987
|
Failure probability of ESB is 0.013. Refer to Fault
Tree Analysis (Figure 6‑21)
|
Immediate ignition
|
0.001
|
OGP database [17]
|
Delayed ignition
|
0.0014
|
OGP database [17]
|
Is it a large aircraft
|
0.635
|
Ref.: 28
|
Probability of Failure of Safety System (Dead-man
Switch, Lanyard and Emergency Stop Button)
6.12.2.5
An event tree has been developed to systematically
identify the sequence of development of ultimate hazardous events, after an
initial fuel leakage incident. The analysis will consider all the safety and
operational controls used in HKIA to prevent system failures, and the
assumptions on possible successful emergency isolation actions.
6.12.2.6
Safety systems are provided for isolation of fuel
spillage in case of an incident occurred during aircraft refuelling operation
as discussed in Section 6.4.
However, the availability of the safety systems will depend on the initiating
event, the integrity of the hardware and control system design, and the correct
operator intervention.
6.12.2.7
Deadman switch is the first line of defence for
fuelling operations. When it is released, the fuel supply source from the
hydrant pit is closed off. However, the deadman’s control may fail to operate
when the following occur:
·
Human error. Although the design of the handle
will facilitate quick response (i.e. fuelling stops once the operator releases
the control), it might be that the fuelling operator fails to detect the fuel
release in case the release is small or out of sight, or if the aircraft fuel
tank is overfilled resulting in fuel being released from the surge tank vents,
in which case the operator may not notice the leak until a significant spill
develops. Poor visibility during bad weather may also lead to the operator
failing to detect the fuel release. This is evidenced in the incident that
occurred at HKIA on 19 August 2011 where the spillage was actually spotted by
the pilot during flight inspection rather than the fuelling operator. The
nominal human error probability for routine, highly-practiced, rapid task is
0.02.
·
Equipment failure. Mechanical defect of the
hydrant inlet coupler could lead to the compressed air of the pit valve not
venting and the hydrant coupler valve cannot be closed by the fuel pressure.
Failure of the control system could also occur due to electrical fault which
causes the inlet coupler to remain open when the fuelling operator releases the
handle. Equipment failure is very unlikely due to the safety critical design
and the maintenance of the system, and none have been reported from the
historical records. Availability of the control system as suggested by the
fuelling operator is 99 %.
·
Initiating event. As the activation of deadman’s
control will close the valve of the inlet coupler, in case of vehicle impact
damaging the inlet coupler or the coupler and pit valve break off from the
riser pipework, then the hydrant coupler valve may not be closed. According to
the incident records analysed in Table 6‑4
above, spillage caused by vehicle impact accounted for 21.1 %, however, not all
the vehicle impact incidents will cause the deadman’s control valve to fail.
With reference to Table 6‑4,
there are eight hydrant coupler damages due to vehicle impact, with three of
them renders the deadman switch / lanyard inoperative after the vehicle impact.
Therefore, 37.5 % of the vehicle incidents could affect the deadman / lanyard
safety system. Other initiating event such as rupture of riser will also render
this control device unusable; however, as the riser pipe is buried below
ground, it is unlikely that the riser can be damaged by external impact.
6.12.2.8
The pilot device / lanyard is the second line of
defence to prevent major spill during hydrant filling. When closed, the valve
isolates the fuel supply from the pit valve preventing any further release. The
pilot device / lanyard may fail to operate in case of the followings occur:
·
Human error. There are several human errors
which could prevent effective operation, such as fuelling operator fails to
connect lanyard to the pit valve at the start of fuelling operation or the
lanyard is attached incorrectly; the fuelling operator fails to lay the lanyard
correctly so that the lanyard cable is not positioned towards the ESB or the
fuelling operator, and is not easily accessible in case of fuel leakage around
the pit. There were also cases where the lanyard was trapped by vehicle during
the vehicle impact incidents, thus preventing the pilot valve from being
operated. The nominal human error probability for routine, highly-practiced,
rapid task is 0.02.
·
Equipment failure. The pilot valve is a
mechanical device and could be failed to close when required, in such case, the
fuel supply will not be isolated even the lanyard is pulled. Failure of pilot
valve occurred at HKIA on 2 June 2011 where minor fuel leakage has observed.
Similar to the hydrant coupler, the pilot valve is regularly inspected and
tested, failure is expected to be infrequent. The availability of the pilot
valve / lanyard as suggested by the fuelling operator is 99 %.
·
Initiating event. Same as the deadman’s control,
the initiating event that will disable the lanyard system is vehicle impact,
which will either trap the lanyard cable or damage the pit valve causing the
pilot valve failed to close. Spillage caused by vehicle impact accounted for
21.1 % and 37.5 % of the vehicle incidents could affect the deadman / lanyard
safety system.
6.12.2.9
The fuel shutdown system will stop the fuel pumps
and closes the valves in the local ring main. It is for emergency use for
reducing the inventory being released however will unlikely prevent a major
spill. The ESB may fail to operate in case of the followings occur:
·
Human error. There were incidents in the past
where personnel on the apron may fail to activate the ESB when required. This
may be due to either a lack of knowledge on the ESB system or unable to locate
the ESB. The ESB is similar to a normal fire call point with break glass, where
the operating action is intuitive and does not require any special training.
Clear signage is indicated on the ESB post as shown in Photo 6‑4,
it is unlikely that the fuelling operator or ground crew will not aware of the
ESB location. The nominal human error probability for restoring or shifting a
system to original or new state following procedures is 0.003.
·
Equipment failure. The ESB system is a fail-safe
system and will be subject to regular inspection and testing. The availability
of the ESB as suggested by the fuelling operator is 99 %.
6.12.2.10
The estimation of failure probability for the
safety systems is presented in the fault tree diagrams in Figure 6‑20 and Figure 6‑21 below.
Figure
6‑20:
Fault Tree for Minor Spillage due to Failure of Safety Systems
Figure 6‑21: Fault Tree for
Major Spillage due to Failure of Safety Systems
Table 6‑24: Summary of Frequency Breakdown of Events for each Identified Scenario –
Operation Phase
Scenario
|
Frequency (per year)
|
Submarine Pipeline (refer to Figure
6‑17)
|
Pool fire
from submarine pipeline with immediate isolation
|
1.64E-07
|
Pool fire
from submarine pipeline with delayed isolation
|
1.82E-08
|
Hydrant Pump in Aviation Fuel Tank Farm
|
Pool fire due
to jet fuel leakage from hydrant pump installation inside aviation fuel tank
farm
|
1.51E-04
|
Underground Pipeline – Frontal Stand
(refer to Figure
6‑18)
|
Flash fire
followed by pool fire for hole size release of underground pipeline_5
minutes_with passenger onboard a large aircraft
|
6.12E-08
|
Flash fire
followed by pool fire for hole size release of underground pipeline_5 minutes
_with passenger onboard a small aircraft
|
3.52E-08
|
Flash fire
followed by pool fire for hole size release of underground pipeline_5 minutes
_without passenger onboard
|
9.64E-08
|
Pool fire for
hole size release of underground pipeline_5 minutes _with passenger onboard a
large aircraft
|
8.56E-8
|
Pool fire for
hole size release of underground pipeline_5 minutes _with passenger onboard a
small aircraft
|
4.92E-08
|
Pool fire for
hole size release of underground pipeline_5 minutes _without passenger
onboard
|
1.35E-07
|
Jet fuel pool
only without ignition
|
1.92E-04
|
Flash fire
followed by pool fire for hole size release of underground pipeline_10 minutes
_with passenger onboard a large aircraft
|
8.06E-10
|
Flash fire
followed by pool fire for hole size release of underground pipeline_10
minutes _with passenger onboard a small aircraft
|
4.63E-10
|
Flash fire followed
by pool fire for hole size release of underground pipeline_10 minutes
_without passenger onboard
|
1.27E-09
|
Pool fire for
hole size release of underground pipeline_10 minutes _with passenger onboard
a large aircraft
|
1.13E-09
|
Pool fire for
hole size release of underground pipeline_10 minutes _with passenger onboard
a small aircraft
|
6.48E-10
|
Pool fire for
hole size release of underground pipeline_10 minutes _without passenger
onboard
|
1.78E-09
|
Jet fuel pool
only without ignition
|
2.53E-06
|
Flash fire
followed by pool fire for rupture of underground pipeline_5 minutes _with
passenger onboard a large aircraft
|
1.61E-09
|
Flash fire
followed by pool fire for rupture of underground pipeline_5 minutes _with
passenger onboard a small aircraft
|
9.26E-10
|
Flash fire
followed by pool fire for rupture of underground pipeline_5 minutes _without
passenger onboard
|
2.54E-09
|
Pool fire for
rupture of underground pipeline_5 minutes _with passenger onboard a large
aircraft
|
2.25E-09
|
Pool fire for
rupture of underground pipeline_5 minutes _with passenger onboard a small
aircraft
|
1.30E-09
|
Pool fire for
rupture of underground pipeline_5 minutes _without passenger onboard
|
3.55E-09
|
Jet fuel pool
only without ignition
|
5.06E-06
|
Flash fire
followed by pool fire for rupture of underground pipeline_10 minutes _with
passenger onboard a large aircraft
|
2.12E-11
|
Flash fire
followed by pool fire for rupture of underground pipeline_10 minutes _with
passenger onboard a small aircraft
|
1.22E-11
|
Flash fire
followed by pool fire for rupture of underground pipeline_10 minutes _without
passenger onboard
|
3.34E-11
|
Pool fire for
rupture of underground pipeline_10 minutes _with passenger onboard a large
aircraft
|
2.97E-11
|
Pool fire for
rupture of underground pipeline_10 minutes _with passenger onboard a small
aircraft
|
1.71E-11
|
Pool fire for
hole size release of underground pipeline_10 minutes _without passenger
onboard
|
4.67E-11
|
Jet fuel pool
only
|
6.67E-08
|
Underground Pipeline – Remote Stand
(refer to Figure
6‑18)
|
Flash fire followed
by pool fire for hole size release of underground pipeline_5 minutes _with
passenger onboard a large aircraft
|
9.46E-08
|
Flash fire
followed by pool fire for hole size release of underground pipeline_5 minutes
_with passenger onboard a small aircraft
|
5.44E-08
|
Flash fire
followed by pool fire for hole size release of underground pipeline_5 minutes
_without passenger onboard
|
1.49E-07
|
Pool fire for
hole size release of underground pipeline_5 minutes _with passenger onboard a
large aircraft
|
1.32E-07
|
Pool fire for
hole size release of underground pipeline_5 minutes _with passenger onboard a
small aircraft
|
7.60E-08
|
Pool fire for
hole size release of underground pipeline_5 minutes _without passenger
onboard
|
2.08E-07
|
Jet fuel pool
only without ignition
|
2.97E-04
|
Flash fire
followed by pool fire for hole size release of underground pipeline_10
minutes _with passenger onboard a large aircraft
|
1.25E-09
|
Flash fire followed
by pool fire for hole size release of underground pipeline_10 minutes _with
passenger onboard a small aircraft
|
7.16E-10
|
Flash fire
followed by pool fire for hole size release of underground pipeline_10
minutes _without passenger onboard
|
1.96E-09
|
Pool fire for
hole size release of underground pipeline_10 minutes _with passenger onboard
a large aircraft
|
1.74E-09
|
Pool fire for
hole size release of underground pipeline_10 minutes _with passenger onboard
a small aircraft
|
1.00E-09
|
Pool fire for
hole size release of underground pipeline_10 minutes _without passenger
onboard
|
2.74E-09
|
Jet fuel pool
without ignition
|
3.91E-06
|
Flash fire
followed by pool fire for rupture of underground pipeline_5 minutes _with
passenger onboard a large aircraft
|
2.49E-09
|
Flash fire
followed by pool fire for rupture of underground pipeline_5 minutes _with
passenger onboard a small aircraft
|
1.43E-09
|
Flash fire
followed by pool fire for rupture of underground pipeline_5 minutes _without
passenger onboard
|
3.92E-09
|
Pool fire for
rupture of underground pipeline_5 minutes _with passenger onboard a large
aircraft
|
3.48E-09
|
Pool fire for
rupture of underground pipeline_5 minutes _with passenger onboard a small
aircraft
|
2.00E-09
|
Pool fire for
rupture of underground pipeline_5 minutes _without passenger onboard
|
5.48E-09
|
Jet fuel pool
only without ignition
|
7.82E-06
|
Flash fire
followed by pool fire for rupture of underground pipeline_10 minutes _with
passenger onboard a large aircraft
|
3.28E-11
|
Flash fire
followed by pool fire for rupture of underground pipeline_10 minutes _with
passenger onboard a small aircraft
|
1.88E-11
|
Flash fire
followed by pool fire for rupture of underground pipeline_10 minutes _without
passenger onboard
|
5.16E-11
|
Pool fire for
rupture of underground pipeline_10 minutes _with passenger onboard a
largeaircraft
|
4.58E-11
|
Pool fire for
rupture of underground pipeline_10 minutes _with passenger onboard a small
aircraft
|
2.63E-11
|
Pool fire for
hole size release of underground pipeline_10 minutes _without passenger
onboard
|
7.22E-11
|
Jet fuel pool
only without ignition
|
1.03E-07
|
Hydrant Pit Valve (refer to Figure
6‑19)
|
Small jet fuel pool only without
ignition
|
1.52E-02
|
Immediate ignition at frontal
stand with isolation by ESB in 30 seconds with passenger and crew members in
a large aircraft
|
8.30E-07
|
Immediate ignition at frontal
stand with isolation by ESB in 30 seconds with passenger and crew members in
a small aircraft
|
4.77E-07
|
Delay ignition at frontal stand with
isolation by ESB in 30 seconds with passenger and crew members in a large
aircraft
|
1.16E-06
|
Delay ignition at frontal stand
with isolation by ESB in 30 seconds with passenger and crew members in a
small aircraft
|
6.68E-07
|
Jet fuel pool only without
ignition
|
1.30E-03
|
Immediate ignition at frontal
stand with isolation by ESB in 60 seconds with passenger and crew members in
a large aircraft
|
1.09E-08
|
Immediate ignition at frontal stand
with isolation by ESB in 60 seconds with passenger and crew members in a
small aircraft
|
6.29E-09
|
Delay ignition at frontal stand
with isolation by ESB in 60 seconds with passenger and crew members in a
large aircraft
|
1.53E-08
|
Delay ignition at frontal stand
with isolation by ESB in 60 seconds with passenger and crew members in a
small aircraft
|
8.79E-09
|
Jet fuel pool only without
ignition
|
1.72E-05
|
Ignition of jet fuel pool at
frontal stand with passenger only in the aircraft
|
0.00E+00
|
Small jet fuel pool only without
ignition
|
1.69E-03
|
Immediate ignition at remote
stand with isolation by ESB in 30 seconds with passenger and crew members in
a large aircraft
|
9.23E-08
|
Immediate ignition at remote stand
with isolation by ESB in 30 seconds with passenger and crew members in a
small aircraft
|
5.30E-08
|
Delay ignition at remote stand
with isolation by ESB in 30 seconds with passenger and crew members in a
large aircraft
|
1.29E-07
|
Delay ignition at remote stand
with isolation by ESB in 30 seconds with passenger and crew members in a
small aircraft
|
7.42E-08
|
Jet fuel pool only without
ignition
|
1.45E-04
|
Immediate ignition at remote stand
with isolation by ESB in 60 seconds with passenger and crew members in a
large aircraft
|
1.22E-9
|
Immediate ignition at remote
stand with isolation by ESB in 60 seconds with passenger and crew members in
a small aircraft
|
6.99E-10
|
Delay ignition at remote stand
with isolation by ESB in 60 seconds with passenger and crew members in a
large aircraft
|
1.70E-09
|
Delay ignition at remote stand
with isolation by ESB in 60 seconds with passenger and crew members in a
small aircraft
|
9.77E-10
|
Jet fuel pool only without
ignition
|
1.91E-06
|
Ignition of jet fuel pool at
remote stand with passengers only in the aircraft
|
0.00E+00
|
Small jet fuel pool only without
ignition
|
7.01E-02
|
Immediate ignition at frontal stand
with isolation by ESB in 30 seconds with crew members only in or near a large
aircraft
|
3.82E-06
|
Immediate ignition at frontal
stand with isolation by ESB in 30 seconds with crew members only in or near a
small aircraft
|
2.20E-06
|
Delayed ignition at frontal
stand with isolation by ESB in 30 seconds with crew members only in or near a
large aircraft
|
5.34E-06
|
Delayed ignition at frontal
stand with isolation by ESB in 30 seconds with crew members in or near a
small aircraft
|
3.07E-06
|
Jet fuel pool only without
ignition
|
6.00E-03
|
Immediate ignition at frontal
stand with isolation by ESB in 60 seconds with crew members only in or near a
large aircraft
|
5.03E-08
|
Immediate ignition at frontal stand
with isolation by ESB in 60 seconds with crew members only in or near a small
aircraft
|
2.89E-08
|
Delayed ignition at frontal
stand with isolation by ESB in 60 seconds with crew members only in or near a
large aircraft
|
7.04E-08
|
Delayed ignition at frontal
stand with isolation by ESB in 60 seconds with crew members only in or near a
small aircraft
|
4.05E-08
|
Jet fuel pool only without
ignition
|
7.91E-05
|
Ignition of jet fuel pool at frontal
stand without people in or near aircraft
|
1.14E-01
|
Small jet fuel pool only without
ignition
|
7.79E-03
|
Immediate ignition at remote
stand with isolation by ESB in 30 seconds with crew members only in or near a
large aircraft
|
4.24E-07
|
Immediate ignition at remote
stand with isolation by ESB in 30 seconds with crew members only in or near a
small aircraft
|
2.44E-07
|
Delayed ignition at remote stand
with isolation by ESB in 30 seconds with crew members only in or near a large
aircraft
|
5.94E-07
|
Delayed ignition at remote stand
with isolation by ESB in 30 seconds with crew members only in or near a small
aircraft
|
3.41E-07
|
Jet fuel pool only without
ignition
|
6.67E-04
|
Immediate ignition at remote stand
with isolation by ESB in 60 seconds with crew members only in or near a large
aircraft
|
5.59E-09
|
Immediate ignition at remote
stand with isolation by ESB in 60 seconds with crew members only in or near a
small aircraft
|
3.21E-09
|
Delayed ignition at remote stand
with isolation by ESB in 60 seconds with crew members only in or near a large
aircraft
|
7.82E-09
|
Delayed ignition at remote stand
with isolation by ESB in 60 seconds with crew members only in or near a small
aircraft
|
4.49E-09
|
Jet fuel pool only without
ignition
|
8.78E-05
|
Ignition of jet fuel pool at
remote stand without people in or near
aircraft
|
1.27E-02
|
6.12.3
Consequence
Analysis
Pool Fire
6.12.3.1
Pool fires occur when
a flammable liquid is spilled onto a surface and is ignited. In this study,
pool fire effect due to the leakage of jet fuel will be discussed.
Jet
Fuel Leakage in Sea
6.12.3.2
The new submarine
pipeline will be buried more than 50 m below seabed and it will climb up to
connect to the existing facility in Sha Chau and HKIA. Because of the depth of
the pipelines, any spilled jet fuel will not be able to penetrate the seabed
and release to the sea directly. If the submarine pipelines are ruptured, the
jet fuel will first be released from the pipeline and flow along the space
between the pipeline and the bore. The bore is in the order of 200 mm larger
than the diameter of the submarine pipeline and it is anticipated to be filled
with bentonite. There would be a chance of release to the sea via the Sha Chau
landfall or via the HKIA pipe receiving area.
6.12.3.3
The total volume
of fuel released depends on the flow rate of the jet fuel inside the pipelines
and the time required for the fuel leakage detection system to shut down the
fuel pumps at the Sha Chau. In the Hazard to Life Assessment for the PAFF [6],
the shut down response time for the fuel pump was assumed to be 3 minutes if
the detection system functions properly, however the time increased to 60
minutes by manual isolation in the event that the integrated detection system
failed.
6.12.3.4
Since the flow
rate of jet fuel inside the submarine pipeline is 1,500 m3/hr, 75 m3
of jet fuel would be released into the sea if the fuel pump can be stopped in 3
minutes and this is equivalent to a pool radius of 49 m and thickness of 10 mm [6].
However the released quantity will be increased to 1,500 m3 if it
takes 60 minutes to isolate the leakage and a jet fuel pool of radius of 219 m
with a thickness of 10 mm [6] will be formed. Besides, the remaining
content of pipeline (1178 m3) may continue to leak out the broken
pipeline due to depressurisation.
Jet
Fuel Leakage inside Aviation Fuel Tank Farm due to new Hydrant Pump/Piping
Failure
6.12.3.5
When jet fuel is released
from the hydrant pump / piping, it will be accumulated inside the bund wall
which is at least 30 m from the nearest public road (i.e. Scenic Road). The
maximum flow rate of each hydrant pump is 5.5 m3/min. Considering a
hydrant pump / piping failure with a continuous jet fuel release of 10 minutes,
about 55 m3 of jet fuel will be released and this will be contained
inside the bund wall. The average surface emissive power of large Jet A-1 fire
is 10 kWm-2 and under this thermal radiation level, the fatality
rate is less than 1 % for about 40 seconds exposure time. Since the nearest
public road is more than 30 m away, the surface emissive power will be lower
than 10 kWm-2 and the fatality rate will be much smaller than 1 %.
Therefore, the offsite risk will be insignificant.
Jet
Fuel Leakage from Underground Pipeline and Hydrant System
6.12.3.6
When the jet fuel
arrives at HKIA, it will be transferred to the storage tanks at the AFTF
through underground pipeline. In order to transfer fuel to an aircraft, fuel pumps
at the tank farm will pump the jet fuel from the storage tank to aircraft
parking stand through the hydrant system.
6.12.3.7
In case there is a spillage of jet fuel from the underground pipeline and hydrant system, it will spread over the apron or taxiway. Similar to the fuel spillage on
sea, the extent of the spillage depends on the time required to isolate the
fuel supply by operating staff and the flow rate of jet fuel in the pipeline
and hydrant system. The thickness of the circular jet fuel pool was assumed to
be 20 cm in the previous QRA study [10], however, this is considered
quite deep if it is just a small spill.
In this study, the following empirical formula will be used to estimate
the radius of a pool for an isolated release [16]:
where, V is volume of fuel spilled (m3).
Jet
Fuel Release from Hydrant Pit Valve
6.12.3.8
Based on the
hydraulic model developed by the aviation fuel hydrant system designer using
the software Fluid Flow 3 (v.3.20.5), the jet fuel release rate through the hydrant
pit valve is 7.4 m3/min in case of complete rupture of the pit
valve. When the hydrant pump is stopped after depressing the emergency stop
button, which is located about 75 m away from the hydrant pit valve, a certain
amount of jet fuel will keep releasing out of the broken valve until the
pipeline is depressurized (i.e. the set depressurization quantity). According to the hydrant system designer, the set depressurization quantity is 10 m3.
Therefore, the total released quantity can be calculated as follows:
where,
Vhydrant pit is the volume of fuel
spilled from hydrant pit valve (m3)
Δt is the release duration (min)
6.12.3.9
Under the
influence of strong wind, the liquid pool may be dragged in the direction of wind.
The diameter of the pool under the maximum wind speed of 7 m/s can be estimated
using PoolFire6 and the results are summarised in Table 6‑25:
Table 6‑25: Dragged
Diameter of Pool Fire - Hydrant Pit
Valve
Isolation Time (s)
|
Volume of Jet Fuel
Released (m3)
|
Dragged Diameter
Under 7 m/s Wind Speed (m)
|
|
30
|
14
|
57
|
60
|
17
|
63
|
Underground Jet Fuel
Pipeline – Hole Size Release
6.12.3.10
If there is a 50
mm hole in the underground pipeline, jet fuel will be released at a flow rate
of 4.6 m3/min, which is obtained from the same hydraulic model,
at an operating pressure of 11 bar. The total amount of jet fuel spilled
depends on the release duration and the set depressurization quantity and it
can be calculated as follows:
Vpip_50 is the volume of fuel
spilled from a 50 mm hole in the underground pipeline (m3)
Δt is the time taken to depress the
emergency stop button (min)
6.12.3.11
Under the
influence of strong wind, the liquid pool may be dragged in the direction of
wind. The diameter of the pool under the maximum wind speed of 7 m/s can be
estimated using PoolFire6 and the results are summarised in Table 6‑26:
Table 6‑26: Dragged
Diameter of Pool Fire - Hole Size
Release from Underground Pipeline
Isolation Time (min)
|
Volume of Jet
Fuel Released (m3)
|
Dragged
Diameter Under 7 m/s Wind Speed (m)
|
|
5
|
33
|
82
|
10
|
56
|
101
|
Underground Jet Fuel
Pipeline – Rupture
6.12.3.12
When the third
runway apron is in place, the maximum flow rate of the underground pipeline is
102 m3/min and it allows an approximate of 26 into-plane filling
operations at the same time at a flow rate of 3.85 m3/min each.
According to the data provided by the AFSC, there are currently 500 aircraft
refuelling operations taking place in each day (i.e. 21 operations /hr).
Considering the fact that there are 268 aircraft stands in total in the airport
by 2030 with 100 new air stands in the new apron near the third runway, there
will be proportionally eight aircraft refuelling operations taking place in the
new apron near the third runway while the remaining 13 operations will take
place at T1 and the Midfield concourse.
6.12.3.13
As the underground
aviation fuel hydrant pipeline circulates jet fuel to the T1 and Midfield concourse first before going to the new apron near the third runway, the fuelling
operations taking place at the T1 and Midfield concourse will
consume some of the circulating jet fuel and this reduces the amount of jet
fuel available to the new apron and this can be estimated as:
Vapron =
102 – 13 * 3.85 = 51.95 m3/min
6.12.3.14
If the underground
pipeline is rupture, the maximum jet fuel flow rate spilling to the surface is, therefore, 51.95 m3/min. The total amount of jet fuel spilled depends on
the release duration and the set depressurization quantity and it can be
calculated as follows:
6.12.3.15
Under the
influence of strong wind, the liquid pool may be dragged in the direction of
wind. The diameter of the pool under the maximum wind speed of 7 m/s can be
estimated using PoolFire6 and the results are summarised in Table 6‑27:
Table 6‑27: Dragged
Diameter of Pool Fire - Rupture of
Underground Pipeline
Isolation Time (min)
|
Volume of Jet
Fuel Released (m3)
|
Dragged
Diameter Under 7 m/s Wind Speed (m)
|
|
5
|
270
|
196
|
10
|
530
|
258
|
Flash Fire
6.12.3.16
During refuelling operation,
the pressure between the hydrant pit valve and the hydrant dispenser is about
11 bar and the pressure between the hydrant dispenser and the aircraft fuel
tank is about 3 bar. Therefore, it is reasonable to assume that in the event of
failure resulting in a mist or spray being formed, it is likely to be
flammable. However, if a flammable spray is generated and ignited, it is more
likely to result in a flash fire followed by a pool fire [9]. In case of jet fuel leakage from hydrant pit valve during aircraft
refuelling, aerosol droplet will be formed to cause potential flash fire. After
a few seconds, the droplets will either be diluted by air or condense back to
form a liquid pool if they are not ignited immediately. The size of the flash
fire is modelled using the software PHAST.
Vapour Cloud Explosion due to Jet Fuel
6.12.3.17
Health and Safety
Executives (UK) defines the vapour cloud explosion as a cloud of vapour which
when ignited cannot expand freely results a significant overpressure and
explosion [14]. As jet fuel has low flash fraction at ambient
temperature, the flammable vapour generated above the liquid surface of jet
fuel will be much lower than the Lower Flammable Limit (LFL), and hence vapour
cloud explosion is unlikely to occur. This is in line with the argument made in
the Hazard to Life study for the PAFF [6].
6.12.3.18
This is also
stated in the QRA study for aircraft fuelling operations [2] that
the possibility of explosions generated by Jet A-1 fuel following a spill is
very small. It would require the leakage of fuel at a temperature above its
flashpoint into a confined area, and with a powerful ignition source. Given
that these conditions are unlikely to occur in the current fuel hydrant system
and storage facilities, the consequence of vapour cloud explosion is not
considered.
Smoke
6.12.3.19
The major
component of jet fuel is kerosene which is a long chain of hydrocarbon. Unlike
other flammable hydrocarbons such as natural gas and LPG, incomplete combustion
will occur and thick black smoke will be generated. The smoke contains, for
example, carbon monoxide and sooty particles which can cause health impact in
the area covered by the smoke. The dispersion of smoke in the downwind
direction can be estimated by using ALOFT-FTTM model.
6.12.3.20
The Smoke Plume
Trajectory Model ALOFT-FTTM (A Large Outdoor Fire Plume Trajectory model – Flat
Terrain), which was created by the National Institute of Standards and
Technology of the U.S. Department of Commerce, is a computer based model to
predict the downwind concentration (mg/m3) of smoke particulate and
combustion products from large outdoor fires happening in a flat terrain. The
model applies fundamental Navier-Stokes equation using an eddy viscosity over a
uniform grid which spans the smoke plume and its surroundings. The model inputs
include wind speed and variability, atmospheric temperature profile, fuel
parameters and emission factors.
Table 6‑28: Model Input Parameters
Parameter
|
Value
|
Reference
|
Wind Speed
|
7 m/s
|
Base on the
highest wind speed obtained from the Sha Chau weather station
|
Atmospheric Stability
|
D
|
Base on stability
class for the highest wind speed obtained from the Sha Chau weather station
|
Heat Release Rate
|
1.7 MW/m2
|
Ref.: [29]
|
Radiative Fraction
|
0.1
|
With reference to
the built in data from the ALOFT software for Alaska North Slope Crude oil
|
Burning Rate per Unit Area
|
0.039 kg/m2-s
|
Ref.: [29]
|
Emission Factor of Carbon Monoxide
|
30 g/kg
|
With reference to
the built in data from the ALOFT software for Alaska North Slope Crude oil
|
6.12.3.21
As the smoke layer
is hot, it is buoyant and tends to move upward in the atmosphere. Therefore, it
is unlikely to impact the people standing on ground level but it may affect
people living and working above the ground level. The height of the smoke plume
at various distances from the burning jet fuel pool fire obtained from the
ALOFT-FTTM and it is used to assess whether the buildings inside the airport
would be affected by the smoke.
6.12.3.22
The carbon monoxide component contained in the smoke is toxic and it is
known to cause the majority of deaths in a fire [13]. Therefore, the
probability of fatality caused by smoke depends on the concentration of carbon
monoxide and exposure time. By applying the following probit equation [12],
the probability of fatality can be evaluated:
where,
C is carbon
monoxide concentration (ppm)
t is time of
exposure (min)
6.12.3.23
The software has
been used to model jet fuel pool fire with a size of 250 m2 which is
equivalent to a pool radius of 9 m. At a height of 12 m with a wind speed of 7
m/s, the maximum concentration of carbon monoxide is less than 20,000 µg/m3
(i.e. 16.2 ppm) occurring at a distance of 50 m downwind which is approximately
the distance between the passenger boarding gate and the hydrant pit valve.
Under this concentration, the probability of fatality is zero for an exposure
time of 120 minutes which is sufficient to evacuate the passenger away from the
boarding gate.
6.12.3.24
The model has been
rerun for jet fuel pool fire with a size of 1,000 m2 which is
equivalent to a pool radius of 18 m. At a height of 12 m with a wind speed of 7
m/s, the maximum concentration of carbon monoxide is less than 30,000 µg/m3
(i.e. 24.3 ppm) occurring at a distance of 50 m downwind which is approximately
the distance between the passenger boarding gate and the hydrant pit valve.
Under this concentration, the probability of fatality is also zero for an
exposure time of 120 minutes which is sufficient to evacuate the passenger away
from the boarding gate. Therefore, burning of the small amount of spilled jet
fuel during the aircraft refuelling operation is unlikely to generate a
concentration of carbon monoxide that is high enough to affect the passengers
inside the building.
6.12.3.25
The pool fire size
due to jet fuel release from the underground pipeline is 26,019 m2
for release duration of 10 minutes at a wind speed of 7 m/s. Due to the
limitation of the software, any fire size larger than 1,000 m2
cannot be modelled. In order to estimate the carbon monoxide concentration for
this large scale of release, a linear proportion technique is adopted based on
the findings from 250 m2 and 1,000 m2 pool fire size and
the concentration is estimated to be 295 ppm up to at a height of 12 m. Under
this concentration, the probability of fatality is zero for an exposure time of
120 minutes, using the probit equation as shown in Section 6.12.3.22, which is
sufficient to evacuate the passenger away from the boarding gate.
6.12.4
Fatality Rate Estimation
6.12.4.1
In case there is a
jet fuel leakage at the hydrant pit valve, the operator can release deadman
switch and lanyard to isolate the release and the isolation can be achieved
within 5 seconds. Within such a short period of time, only a very small amount
of jet fuel will be released and it is considered non-hazardous to the onboard
passengers and other ground crew members.
6.12.4.2
However, when the
deadman switch and lanyard are not operative, the operator will have to depress
emergency stop button (ESB) which is located 75 m away from the hydrant pit
valve. Once the ESB is depressed, the hydrant pump will be shut down in less
than 5 seconds. At a normal running speed of 2.5 m/s [30], it will
take about 30 seconds to depress the ESB. In order to take into account of the
possibility of failure of the ESB, it is assumed that in the worst case the
operator will have to depress two ESBs to have a successful isolation of the
hydrant system. The total time taken for an operator to depress two consecutive
emergency stop buttons (ESB) is about 60 seconds (assuming the 1st does not
respond upon activation). After depressing the ESB, the hydrant pump will be
stopped within 5 seconds and a total of 10 m3 of residual jet fuel
inside the pipeline will be released before the leakage will stop and it will
take about 1.35 minutes (10 m3 / 7.4 m3/min) for the
residual fuel to release.
6.12.4.3
Based on the
hydraulic model developed by the aviation fuel hydrant system designer using
the software Fluid Flow 3 (v.3.20.5), the jet fuel release rate through the
hydrant pit valve is 7.4 m3/min in case of complete rupture of
the pit valve. When jet fuel is released and immediately ignited, a liquid pool
will be formed and the ignition of the liquid pool will form a circular pool
fire. However, the flame will be dragged in the shape of ellipse under an
influence of wind. The radius of the liquid pool is estimated by using the
formula stated in Section
6.12.3.7 while the
flame dragged diameter is estimated by using the software PoolFire6. A summary
of the flame size is shown in Table 6‑29 below.
Table 6‑29: Summary of
Flame Size at Different Release Duration
Release Duration (s)
|
Quantity Released (m3)
|
Dragged flame downwind radius under wind speed of 7
m/s (m)
|
Dragged flame crosswind radius under wind speed of
7 m/s (m)
|
50
|
6.2
|
20.5
|
15.5
|
90
|
11.1
|
26
|
20
|
120
|
14.8
|
29
|
22.5
|
146*
|
18.0
|
32
|
25
|
Remark:
* The maximum duration of jet fuel release after complete depressurization of
the hydrant system.
6.12.4.4
When passengers remain
on board during refuelling process, the area below the aircraft doors shall be
cleared to enable the deployment of emergency chutes (Photo 6‑18), according to the Airport Operations Manual, a clear zone of 2 m x 5 m
for small aircraft and 3 m x 10 m for large aircraft shall be provided. In
addition, the same number of airbridges or aircraft steps as normally used for
passenger disembarkation must be positioned at the doors and opened. Cabin
staff must be stationed at each door throughout the period of refuelling to
direct emergency evacuation if the need arises. Communications shall be
maintained by aeroplane intercommunications system or other suitable means
between the refuelling in charge and the pilot [27].
Photo
6‑18: Deployment of Inflatable Slide
|
|
Frontal Stand with
Airbridge
6.12.4.5
Currently,
aircraft refuelling operations can take place at frontal and remote stands.
During any fuelling operation with passengers onboard when an aircraft is at a
frontal stand, the same number of airbridges as normally used for passenger
embarkation / disembarkation must be positioned at the doors and kept open [27].
If there were a jet fuel leakage or pool fire happening on the ground during
the refuelling process, the passengers and the flight crew onboard the aircraft
would be substantially protected by the aircraft fuselage and those on board
are most likely to escape through the connected airbridge(s). The probabilities
for escaping / surviving to be adopted in this study therefore makes reference
to the previous QRA studies for aircraft fuelling operations [2] and
as shown in Table
6‑30. The probability of escape for persons onboard the aircraft were
estimated based on the assumption that persons nominally within the affected
area but inside the aircraft will be afforded some protection by the aircraft
(i.e. they are not directly exposed to thermal radiation or fire during
evacuation) and thus are likely to be able to escape relatively easily.
Table 6‑30: Probability of Escaping/Surviving for Person
in Affected Area (Airbridges connected to Aircraft)
Population Group
|
Probability
(%)
|
Ground crew
|
95
|
Cabin/flight crew
|
99
|
Passenger
|
99
|
Remote Stand with Mobile Aircraft Steps
6.12.4.6
Again, a small size
aircraft (A320 by Airbus) and a large size aircraft (A340-500 by Airbus) have
been considered in estimating the probability of escape when an aircraft is at
a remote stand, with persons boarding the aircraft using mobile aircraft steps.
In the event of a pool fire or flash fire passengers would need to use the
exposed aircraft emergency exits or the similarly exposed emergency exit chutes
that provide far less protection compared to an enclosed airbridge connection
at frontal stands.
6.12.4.7
According to Item C
of 14 CFR25.803 Emergency Evacuation of the Federal Aviation Regulation, which
is also the regulatory requirement for airlines in Hong Kong, for airplanes
having a seating capacity of more than 44 passengers, it must be shown that the
maximum seating capacity, including the number of crew members required by the
operating rules for which certification is requested, can be evacuated from the
airplane to the ground under simulated emergency conditions within 90 seconds.
Compliance with this requirement must be shown by actual demonstration using
the test criteria outlined in Appendix J of this part unless the Administrator
finds that a combination of analysis and testing will provide data equivalent
to that which would be obtained by actual demonstration. Aircraft evaluation
certification is legislated by the Joint Aviation Regulations in Europe or the
Federal Aviation Regulations in the USA. The regulation requires the test to be
done with the aircraft loaded with the maximum passenger capacity and with half
of the emergency doors being closed, With reference to the design of Airbus
A340-500, there is a maximum passenger capacity of 313 with eight emergency
exit doors (four on each side). The escape rate for each emergency exit is
therefore 0.897 person/s (i.e. (313+10) passengers / 4 exit doors / 90 s) with
an assumption that there are 10 flight crew members onboard. For a small
aircraft of Airbus A320, there is a maximum 180 passengers with six emergency
exit doors (three on each side). The escape rate for each emergency exit is
therefore 0.689 person/s (i.e. (180+6) passengers / 3 exit doors / 90 s) with
an assumption that there are six flight crew members.
Case 1 – Small Aircraft (Airbus A320)
6.12.4.8
The capacity of
the aircraft is 180 passengers and it is assumed to have six flight crew
members per flight and 10 catering / cleaning workers during the turnaround.
The average load (i.e. occupancy) per flight at peak hour in 2030 is estimated
as 85 % [28]. Refuelling operation while passengers are on board the
aircraft could occur when (i) the turnaround time is short and passengers are
allowed to embark or disembark the aircraft during refuelling; and (ii) an
aircraft landing in HKIA for transit operation and some passengers disembark
while others remaining in the aircraft for refuelling and departure to other
destination. In either case, announcement will be made on board to alert
passengers of aircraft refuelling and passengers are reminded not to put on the
seat belt and no smoking or ignition source is allowed. As not all the
passengers will be on board the aircraft during the refuelling operation, it is
assumed that 90 % of passengers will be present at the time of the refuelling
operation. Therefore, there will be a total of 154 persons inside the aircraft
including the crew members.
6.12.4.9
There are four
normal exit doors and two emergency exits in the aircraft, with three on each
side as shown in Figure 6‑22 below. The normal exit door can also be used for emergency exit by
deploying an inflatable slide (chute) in case of emergency and it can be
deployed within 5 seconds. In case of fuel leakage, the jet fuel pool will gradually
develop to a size as shown in Table 6‑29 above (refer to the dotted circle line in Figure 6‑22). Assuming immediate ignition, the pool fire coupled with the worst case
wind effect (i.e. blowing to the direction of the emergency exits) will render
some of the exits unusable. This is shown by the blue, yellow and green
contours in Figure 6‑22 and Figure 6‑23 which has considered the flame drag effect under maximum wind speed of
7 m/s. Figure 6‑22 shows the release after 50 seconds and at least two emergency exits
will still be available under different wind directions, and Figure 6‑23 shows the release after 90 seconds in which all the emergency exits
will be virtually unusable.
6.12.4.10
In case there is a
jet fuel leakage with immediate ignition, the refuelling operator will
immediately inform the pilot through the established communication channel. The
pilot will initiate an emergency evacuation and inform the apron control
centre. Rescue and fire fighting vehicle will be dispatched immediately (even
the pool is not ignited in real situation) through the apron control centre.
The ignited pool fire will gradually spread from the pit valve to the aircraft
at a flame spread rate of 0.5 m/s, assuming ignition occurs at the source. As
the crew members are highly trained to respond to emergency situation and they
will be stationed at each door throughout the period of refuelling to direct
emergency evacuation, also the air stand(s) as used for normal embarking /
disembarking will be positioned for evacuation during refuelling operation, the
reaction time is estimated to be 20 seconds for the first onboard passenger to
start evacuation. For the first 0 seconds – 50 seconds, at least two emergency
exits will be available for passenger evacuation. For an escape rate of 0.689
person/s per exit, about 41 persons will be able to escape to ground level and
away from the fire. The surface emissive power of large jet fuel fire is 10 kWm-2
[10] and at this thermal flux level, the fatality rate is 1 % for an
exposure time of 45 seconds. There will be some distances between the flame and
the unaffected emergency exit(s), the thermal flux level at the emergency exit
will be less than 10 kWm-2 and the passengers can move away
from the fire swiftly and thus the exposure time will be much less than 45
seconds, hence the fatality rate is much lower than 1 % and it can be
assumed that the passengers managed to escape to ground level will be free from
injury. From 50 seconds to 90 seconds, one emergency exit will be available and
28 passengers will be able to escape. From 90 seconds onward, the whole
aircraft will be engulfed by the spread of pool fire under the worst case wind
conditions, and the remaining 85 passengers and crew members will be trapped
inside the aircraft.
6.12.4.11
Research conducted
by the FAA indicated that if the fuselage is intact, the sidewall insulation
will maintain a survivable temperature inside the cabin until the windows melt
in approximately 3 minutes. The jet fuel pool fire in real situation will not
be as severe as the large external fuel fire scenario in the FAA test. With the
assistance of flight crews, passengers will attempt to move to sections of the
aircraft where the temperature is lower. Currently, the Airport Fire Contingent can achieve the response time of
2 minutes, not exceeding 3 minutes to reach the ends of each runway and other
aircraft movement areas, upon receipt of an emergency call relating to an
aircraft accident and they are equipped with suitable spill / fire control
equipment and materials such as foam compound to combat jet fuel fire. This is
considered achievable for the new aprons located at the third runway as two new
fire stations will be provided, one at the east and one at the west side of the
aprons (refer to Figure 6‑24
and Figure 6‑25).
Based on the analysis, most of the passengers trapped inside the aircraft will
survive in the fire incident. However, some vulnerable passengers such as young
children (0 to 5 years old) and elderly person (age 80 to 84 years old) may be
incapacitated with a relatively higher temperature. In Hong Kong, males account
for 46.5 % of the Hong Kong population in 2012 [47]. Since the life
expectancy of males and females are 80.6 and 86.3 respectively in 2012 [47],
the average life expectancy is 84. In addition, 5.9 % of the population is of
the age between 0-14 and 6.4 % for age 65 and above [47]. By using
linear approximation, there are 2.1 % (5.9/14*5) of population with age 0-5
years old and 1.3 % (6.4/(84-65)*(84-80)) for age between 80 to 84. In
addition, it is assumed that there are, in average, 3 onboard passengers with
mobility difficulty (e.g. disabled, injured or impaired mobility requiring
wheelchair assistance in airport terminal) who may not be able to escape to the
section with a lower temperature and, as a result, suffer fatality injury. The
passengers with mobility difficulty accounts for 1.9 % (i.e. 3/154) of the
onboard passengers. It is, therefore, conservatively assumed that 5.3 % (i.e.
2.1% + 1.3% +1.9%) of the remaining passengers are vulnerable persons and they
will be killed. This is equivalent to 5 persons (i.e. 85 * 5.3 %).
6.12.4.12
The Probability of
Escaping / Surviving for Cabin / Flight Crew and Passenger is therefore 96.8 % ((154
–5) / 154).
Figure
6‑22: Airbus
A320 – Pool fire size after 50s of release with wind speed of 7 m/s
|
|
Figure 6‑23: Airbus A320 – Pool fire size after 90s of
release with wind speed of 7 m/s
Figure
6‑24: Location of Existing Fire
Stations
|
|
Figure
6‑25: Location of New Fire Stations
|
|
Case
2 - Large Aircraft (Airbus
A340-500)
6.12.4.13
The capacity of the aircraft is 313
passengers and it is assumed to have 10 flight crew members per flight and 10
catering / cleaning workers in the turnaround. The average load (i.e.
occupancy) per flight at peak hour in 2030 is estimated as 85 % [28].
During transit or passenger embarkation for departure, not all
the passengers will be on board the aircraft during the refuelling operation,
it is assumed that 90 % of passengers will be present at the time of the
refuelling operation. Therefore, there will be 260 persons inside the aircraft
including the crew members.
6.12.4.14
There are four
normal exit doors and four emergency exits in the aircraft, with four on each
side as shown in Figure 6‑26 below. The normal exit door can also be used for emergency exit by
deploying an inflatable slide (chute) in case of emergency and it can be
deployed within 5 seconds. In case of fuel leakage, the jet fuel pool will
gradually develop, refer to the dotted circle line in Figure 6‑26 to Figure 6‑28.
Assuming immediate ignition, the pool fire coupled with the worst case wind
effect (i.e. blowing to the direction of the emergency exits) will render some
exits unusable. This is shown by the blue, yellow and green contours in Figure 6‑26 to Figure 6‑28 which has considered the flame drag effect under maximum wind speed of 7
m/s.
6.12.4.15
In case there is a
jet fuel leakage with immediate ignition, the refuelling operator will
immediately inform the pilot through the established communication channel. The
pilot will initiate an emergency evacuation and inform the aircraft control
centre. Rescue and fire fighting vehicle will be dispatched immediately (even
the pool is not ignited in real situation). The ignited pool fire will
gradually spread from the pit valve to the aircraft at a flame spread rate of
0.5 m/s, assuming ignition occurs at the source. As the crew members are highly
trained to respond to emergency situation, the reaction time is estimated to be
20 seconds for the first onboard passenger to start evacuation. Using an escape
rate of 0.897 person/s per exit, the following table presents the number of
exits available for persons to evacuate.
Table 6‑31: Time Interval vs Number of Passengers /
Crew Evacuation
Time Interval
|
Figure No.
|
No. of
Emergency Exits Available
|
No. of Passengers
/ Crew able to Escape
|
0 - 50 seconds
|
Figure
6‑26
|
3*
|
81
|
50 – 90 seconds
|
Figure
6‑27
|
2*
|
72
|
90 – 120 seconds
|
Figure 6‑28
|
1*
|
27
|
Note
(*): One emergency exit on the starboard side of aircraft is discounted as it
leads passengers to the pool fire or potentially blocked by clustered vehicle /
equipment.
6.12.4.16
The surface
emissive power of large jet fuel fire is 10 kWm-2 [10]
and at this thermal flux level, the fatality rate is 1 % for an exposure time
of 45 seconds. There will be some distances between the flame and the unaffected
emergency exit(s), the thermal flux level at the emergency exit will be less
than 10 kWm-2 and the passengers can move away from the fire swiftly
and thus the exposure time will be much less than 45 seconds, hence the
fatality rate is much less than 1 % and it can be assumed that the passengers
managed to escape to ground level will be safe.
6.12.4.17
The absence of
vision may delay or prevent escape from fires and cause people to be trapped
and exposed to the heat and smoke for unacceptable long period of time.
According to the test results, the cabin will become totally obscured by smoke
within 2 minutes, hence, the people still remaining on board after 2 minutes
will have difficulty escaping even if one of the escape routes may be still
available for use. As a result, a total of 180 passengers and crew members are
able to escape, while 80 persons remain trapped on the aircraft.
6.12.4.18
Taking into
account the fire test results as discussed above, the percentage of fatality
for people trapped in the aircraft after 4 minutes is 4.6 %. The Probability of
Escaping / Surviving for Cabin / Flight Crew and Passenger is therefore 98.6 %
((260 – 80 x 0.046) / 260).
Table 6‑32: Probability of Escaping / Surviving for
Person in Affected Area (With Aircraft Stands connected to Small Aircraft)
Population Group
|
Probability (%)
|
Ground crew
|
95
|
Cabin / flight crew
|
96.8
|
Passenger
|
96.8
|
Table 6‑33: Probability
of Escaping / Surviving for Person in Affected Area (With Aircraft Stands
connected to Large Aircraft)
Population Group
|
Probability (%)
|
Ground crew
|
95
|
Cabin / flight crew
|
98.6
|
Passenger
|
98.6
|
Figure
6‑26:
Airbus A340 – Pool fire size after 50s of release with wind speed of 7 m/s
|
|
Figure
6‑27:
Airbus A340 – Pool fire size after 90s of release with wind speed of 7 m/s
|
|
Figure
6‑28: Airbus A340 – Pool fire size
after 120s of release with wind speed of 7 m/s
|
|
Flash Fire during Passengers Embarking / Disembarking at Remote Stand
6.12.4.19
Flash fire may be generated due to ignition of
liquid fuel spraying (with aerosol) from a disconnected / broken delivery hose
during refuelling operations. The flash fire could potentially harm any persons
in its vicinity, including embarking / disembarking passengers at a remote
stand with no thermal protection. In 2001, a flash fire incident occurred at
Denver International Airport. During the incident, the
fire started when the airplane parked at the gate was unloading passengers and
being refuelled. The captain, first officer, a third pilot, 13 cabin crew
members, and 10 passengers who were on board at the time of the accident were
not injured. However, the ground service refueller was fatally injured as he
was standing on the raised platform of the refuelling truck (i.e. next to the
aircraft tank valve under the aircraft wing) while refuelling was in progress.
The fatality resulted from the ignition of the pressurised mist which generated
a flash fire that engulfed the nearby refuelling operator. In the HKIA, the
refuelling operator is not allowed to stay on the platform during the
refuelling process. It is normal practice that refuelling operations must take place
on the port side of the aircraft with mobile aircraft steps normally deployed
opposite the fuelling activity on the starboard side (i.e. the other side of
aircraft to the hydrant dispenser). However, to be conservative, it is
assumed both hydrant dispenser and mobile steps are located at the same side of
the aircraft. Based on the size of the aircraft, it is estimated that the
separation distances between the nearest operational aircraft exit door
and the hydrant dispenser are approximately 13 m and 17 m for a small and large
aircraft respectively. Since aircraft mobile step, which is shown in Figure 6‑30 and Figure 6‑31 is used for
passengers embarking / disembarking at the remote stand, the separation
distances between the passengers and the hydrant dispenser are further
increased by the length of the aircraft mobile step which is approximately 2 m
long. The connection of delivery hose at the hydrant dispenser to the aircraft
wing during aircraft refuelling for A320 and A345 is shown in Figure 6‑29
which shows
that one end of the flexible delivery hose is connected to aircraft wing while
the other end is connected to a fixed holder at the hydrant dispenser. In case
of the disconnection of the flexible delivery hose from the aircraft wing, it
will swing to form a hazard zone of a hemisphere with the centre at the hydrant
dispenser vehicle and as a result, the total hazard distance is the sum of the
length of the flexible delivery hose (2 m) and the hazard distance of the flash
fire. Jet A1 is a mixture of petroleum hydrocarbon, chiefly of the alkane
series, having 10 – 16 carbon atoms per molecules [2]. The hazard
distance of the flash fire due to disconnection / breakage of delivery hose is modelled
using PHAST, assuming the Jet A1 contains 100 % C10 (i.e. the most volatile)
and at a pressure of 3 bar with a hole size equal to the diameter of the
delivery hose (i.e. 10 cm). Based on the analysis, the hazard distance of the
flash fire due to a continuous release of jet fuel would be approximately 4 m
from the filling and venting points of the aircraft assuming a downwind
direction with wind speed of 7 m/s. It is, therefore, the total hazard distance
is 6 m (4+2) and this means that the passengers embarking / disembarking the
aircraft will not be affected since they would be outside the hazard
distance of the flash fire. In addition, when the aircraft mobile steps are
deployed on the opposite side of the aircraft to the hydrant dispenser, the aircraft
fuselage would likely provide a
shielding effect to those embarking / disembarking passengers. Schematic
diagrams showing the overlapping of the flash fire plume with the aircraft are
given in Figure 6‑32 and Figure 6-33.
6.12.4.20
Ground servicing
units may be deployed along the aircraft fuselage while aircraft refuelling process
is taking place. It is conservatively assumed that the ground crew members are
evenly distributed along only the refuelling side of the aircraft, with an
aircraft of 74 m length (large aircraft), 16 % (i.e. [(6*2)/74]) of ground crew
members are likely to be engulfed by the flash fire. For a small aircraft, 31.6
% (i.e. [(6*2)/38]) of the ground crew may be engulfed by the flash fire. As
shown in Table 6‑7, there are 15
turnaround crew on ground surface for both large and small aircraft, there are
two and five fatalities for the large and small aircraft respectively in case
of flash fire.
Figure 6‑29:
Connection of delivery hose at the hydrant dispenser to aircraft wing
Figure 6‑30: Example of aircraft mobile steps used in the
HKIA (1)
Figure 6‑31: Example of aircraft mobile steps used in the
HKIA (2)
Figure 6‑32:
Overlapping of flash fire plume to the Aircraft
A320
|
|
Figure 6‑33: Overlapping of flash fire plume to the
Aircraft A340
|
|
Escalation Impact
6.12.4.21 The air temperature in the cargo compartment
at both the AFT and Forward sections remained at ambient temperature as long as
flame penetration into the fuselage has not happened [29]. According
to the latest Federal Aviation Regulation, item b of subpart D, CFR25.856
Thermal / Acoustic Insulation Materials, for airplanes with a passenger
capacity of 20 or greater, thermal / acoustic insulation materials (including
the means of fastening the materials to the fuselage) installed in the lower
half of the airplane fuselage must not allow fire or flame penetration in less
than 4 minutes. Therefore, the temperature at the lower part of the aircraft
fuselage will likely remain at ambient temperature within 4 minutes. Since the
Airport Fire Contingent can arrive on site within 3 minutes after the incident,
it is not likely for the external fire to have escalation impact other than the
pool fire affecting the passenger inside the aircraft.
6.12.5.1
For
delayed ignition, it is assumed that ignition of fuel will occur after the jet
fuel pool is fully developed. As discussed in Section 6.12.4
and Table 6‑29,
the maximum duration of jet fuel release after complete depressurization of the
hydrant system is 146 seconds assuming that the operator has to press the 2nd
ESB to isolate the fuel supply. Hence, passengers can escape within this period
before exposing to fire.
6.12.5.2
For
the case of aircraft connected with airbridges, the airbridges can provide some
protection to the passengers and crew members during evacuation, it is
therefore expected that the survival probability will be the same if not better
than the scenario of immediate ignition as shown in Table 6‑30
above, hence the survival probability is conservatively assumed to be 99 %.
6.12.5.3
For
the case of aircraft connected with mobile aircraft step, the escape rate for
small aircraft is 0.689 person/s per exit and large aircraft is 0.897 person/s
per exit. Assume the response time for passengers is 20 seconds and half of the
emergency exits for both small and large aircraft will be available for escape,
it will take 90 seconds for all the passengers and staff to escape for the case
of small aircraft, and also 90 seconds for the case of large aircraft.
Therefore, all the persons should be able to escape before the pool fire
started to ignite. However, the survival probability is conservatively assumed
to be 99 %.
6.13.1 Frequency
Assessment
6.13.1.1
The most credible causes of petrol
being released in the airside vehicle filling station are due to failure of
road tanker and its flexible delivery hose, underground storage tank and
underground pipework. Due to the fact that petrol vapour is heavier than air,
it tends to sink to the lowest possible level after an accidental release.
Since the petrol storage tank and delivery pipe would be installed underground,
any release of petrol liquid would be contained underground and it would not be
likely to come into contact with potential ignition source. Therefore, it was
conducted in the Kai Tak Development (KTD) QRA study
that spillage from storage tank and delivery pipe would not cause off site
fatality.
6.13.1.2
In
2012, a total of 647,000 litres of petrol was consumed by the three existing
airside vehicle filing stations, with each station having one petrol storage
tank. This is equivalent to a consumption of 591 litres (i.e. 647,000 / 3 /
365) of petrol in each station in each day. According to HKIA, all petrol
storage tanks are refilled in each day and this practice will be maintained.
Considering the small daily petrol consumption rate, the petrol tanker can
complete each refilling within 20 minutes. The failure rates of the petrol road
tanker and flexible delivery hose to be adopted in the current study are made
reference to international historical accident databases and they are shown in Table 6‑34.
Table 6‑34: Failure Rate for Petro Road Tanker and Flexible Delivery Hose
|
Failure Rate
|
Unit
|
Source of
Reference
|
Road Tanker
|
|
|
|
Catastrophic failure
|
1.00E-05
|
per tanker per
year
|
Ref.: [34]
|
Partial failure (50mm)
|
5.00E-07
|
per tanker per
year
|
Ref.: [34]
|
Flexible
Delivery Hose
|
|
|
|
Guillotine failure
|
2.00E-07
|
per operation
|
Ref.: [33]
|
Partial failure (15mm)
|
4.00E-07
|
per operation
|
Ref.: [33]
|
6.13.1.3
The
new airside vehicle filling station in the eastern support area of the
expansion area and it is in close proximity of the existing two runways and the
future third runway. Therefore, the potential crash impact to the station due
to aircraft landing and take-off should be taken into account. The frequency of
aircraft crash was estimated with reference to the research study funded by the
Health and Safety Executive (UK) [38].
6.13.1.4
The
crash frequency per unit ground area (per km2) is calculated as:
Where,
N is the number of runway movements
per year
R is the probability of an accident
per movement (landing or take-off)
F (x,y) is the spatial distribution of
crashes
6.13.1.5
The
spatial distribution of crashes can be estimated as by:
Landings
For x > -3.275 km
Take-off
For x > -0.6 km
Where,
x is the longitudinal distance between
the runway threshold and the airside vehicle filling station (km)
y is the perpendicular distance
between the runway threshold and the airside vehicle filling station (km)
6.13.1.6
The
probability of an accident for landing is 2.7E-8 per flight and 4E-8 per flight
for take-off [23]. Since the road tanker leaves the station after
offloading the petrol, not all the flights will affect the road tanker and the
flexible delivery hose. Each offloading operation takes about 20
minutes while the peak flight number per hour in 2030 is estimated to be 102,
including both landings and taking-off. Assuming that all offloading operations
take place during the peak hour, the total number of flights posing risk to the
petrol tanker is equal to 12,410 flights (102 * 20 / 60 *365) per year.
6.13.1.7
The
layout of the 3RS is shown in Figure
6‑34, with the preferred operation mode for
the system to be Arrivals (A) – Departures (D) – Mixed-mode (M) to deliver the
greatest capacity. This results in arrivals to the outer two runways and
departures from the centre runway and one of the outer runways. A schematic
diagram showing the arrival and departure routes is shown in Figure
6‑35.
Figure 6‑34: Layout of the
Three Runways
|
|
Figure 6‑35: Arrival and
Departure Route of 3RS
|
|
6.13.1.8
Since
there are in total 8 flight routes and 12,410 flights
posing risk to the petrol filling station, there are, on average, 1,551.25
flights in each route. Considering
landings at the 07L, the value for x and y are 4.66 km and 1.09 km
respectively. Applying the equation for spatial distribution of crashes for
landings, FL=1.33E-3. The crash frequency per unit ground area is
calculated as follows:
g
6.13.1.9
The
number of plane movement has been divided by 8 to take into account that half
of movements are assumed to be take-off and only a quarter of landings use the
runway. The area of the airside vehicle filling station is 4.5E-4 km2
[41]. Therefore, the frequency for aircraft crash into the station
with landings on the new runway is 2.51E-11 /yr. By following the same
procedure, the crash frequencies for both landings and take-off can be
estimated as shown in Table 6‑35.
Table 6‑35: Aircraft Crash
Frequency at different Position in the Runway
Flight
Routing
|
x
(km)
|
y
(km)
|
N
(per
year)
|
F (x, y)
|
R
(per
flight)
|
Area of
Petrol Filling Station
(km2)
|
Crash Frequency
(per year)
|
07L - Landing
|
4.66
|
1.09
|
1551.25
|
1.33E-3
|
2.7E-8
|
4.5E-4
|
2.51E-11
|
25R - Landing
|
0.3
|
1.09
|
1551.25
|
6.76E-3
|
2.7E-8
|
4.5E-4
|
1.27E-10
|
07C - Landing
|
No landings at 07C
|
0.00E00
|
25C - Landing
|
No landings at 025C
|
0.00E00
|
07R - Landing
|
4.06
|
2.12
|
1551.25
|
2.46E-4
|
2.7E-8
|
4.5E-4
|
4.64E-12
|
25L - Landing
|
0.38
|
2.12
|
1551.25
|
9.45E-4
|
2.7E-8
|
4.5E-4
|
1.78E-11
|
07L – Take off
|
No take off at 07L
|
0.00E00
|
25R – Take off
|
No take off at 25R
|
0.00E00
|
07C - Take off
|
3.96
|
0.57
|
1551.25
|
9.43E-3
|
4E-8
|
4.5E-4
|
2.63E-10
|
25C – Take off
|
0.9
|
0.57
|
1551.25
|
3.98E-2
|
4E-8
|
4.5E-4
|
1.11E-9
|
07R – Take off
|
4.06
|
2.12
|
1551.25
|
6.25E-4
|
4E-8
|
4.5E-4
|
1.75E-11
|
25L – Take off
|
0.38
|
2.12
|
1551.25
|
2.83E-3
|
4E-8
|
4.5E-4
|
7.86E-11
|
6.13.1.10 The combined frequency of all take-off
and landing crashes onto the airside vehicle filling station is 1.64E-9 /yr
which is negligible as compared with the failure frequency of catastrophic road
tanker failure and guillotine failure of the flexible delivery hose.
6.13.2.1
Event
tree analysis (ETA) was adopted to generate the various developments,
subsequent outcomes and calculations of frequency of varying consequences
following an initial event/incident. The event tree of a petrol road tanker /
flexible hose release is shown in Figure 6-36 and
it shows that immediate ignition may lead to pool fire while delayed ignition
may result in flash fire.
Figure
6‑36: Event
Tree Analysis for Petrol Road Tanker/Flexible Hose Release
Table 6‑36: Probability Data for Event Tree Analysis –
Airside Filling Station
Item
|
Value
|
Justification
/ Reference
|
Immediate ignition (Leak)
|
0.015
|
Ref.: 7
|
Delay ignition (Leak)
|
0.015
|
Ref.: 7
|
Immediate ignition (Rupture)
|
0.04
|
Ref.: 7
|
Delay ignition (Rupture)
|
0.04
|
Ref.: 7
|
Table
6‑37: Summary of Frequency Breakdown of Events
for each Identified Scenario – Operation Phase
Scenario
|
Frequency (per
year)
|
Pool fire due to catastrophic failure of atmospheric
petrol tanker
|
5.56E-9
|
Flash fire due to catastrophic failure of atmospheric
petrol tanker
|
5.56E-9
|
Pool fire due to partial failure of atmospheric petrol
tanker
|
1.04E-10
|
Flash fire due to partial failure of atmospheric
petrol tanker
|
1.04E-10
|
Pool fire due to guillotine failure of flexible
delivery hose
|
1.10E-6
|
Flash fire due to guillotine failure of flexible
delivery hose
|
1.10E-6
|
Pool fire due to partial failure of flexible delivery
hose
|
2.19E-6
|
Flash fire due to partial failure of flexible delivery
hose
|
2.19E-6
|
6.13.3.1
Consequence
analysis is conducted to determine the size of leakage of jet fuel and vehicle fuel under each
of the identified scenarios during construction and operation phase, and the
corresponding safety effects on the exposed groups of people. The following consequence models have been applied in
the current study.
Pool Fire due to Petrol Road Tanker Rupture
6.13.4.1
Pool fire occurs
when a flammable liquid is spilled onto a surface followed by an ignition. In
this study, pool fire effect due to the spillage of petrol will be discussed in the following sections.
6.13.4.2
Daily
replenishment of petrol in the airside vehicle filling station is taking place
by a road tanker which can carry a maximum of 25 m3 petrol under
atmospheric pressure. In case the road tanker is ruptured, all the petrol
liquid will be released and spread onto the ground to form a flammable liquid
pool. A pool fire will be resulted if
the liquid meets an ignition source on the way it spreads away. The probability of fatality for a person
exposing to the thermal radiation generated by the pool fire can be estimated
using the Eisenberg probit equation, with an assumption that the person can
find a shelter at a distance of 75 m with a speed of 2.5 m/s [30]. With an exposure time of 30 seconds, the
thermal flux levels causing 90 %, 50 % and 1 % fatality rates are 38.7 kW/m2,
26.6 kW/m2 and 13.4 kW/m2 respectively. The size of the
pool fire will be modelled using the software PHAST. The hazard distances of
the petrol releases are summarised in Table 6‑38:
Table 6‑38: Hazard
Distances of Petrol Pool Fire
Scenario
|
Harm Probability
|
Radiation
|
Weather Class
|
2.5B
|
3D
|
7D
|
3F
|
Catastrophic failure of petrol tanker
|
0.1
|
13.4
|
37.3
|
37.3
|
37.3
|
37.6
|
0.5
|
26.6
|
36
|
36
|
36
|
36
|
0.9
|
38.7
|
36
|
36
|
36
|
36
|
1
|
Fire Envelope
|
36
|
36
|
36
|
36
|
Partial failure of petrol tanker (50mm hole)
|
0.1
|
13.4
|
12.2
|
12.7
|
14.8
|
11.8
|
0.5
|
26.6
|
7.5
|
7.6
|
7.9
|
7.4
|
0.9
|
38.7
|
7
|
7
|
6.9
|
7.1
|
1
|
Fire Envelope
|
6
|
6
|
6
|
6
|
Guillotine failure of flexible hose
|
0.1
|
13.4
|
16.8
|
17.2
|
17.6
|
16.7
|
0.5
|
26.6
|
15
|
15
|
15
|
15
|
0.9
|
38.7
|
15
|
15
|
15
|
15
|
1
|
Fire Envelope
|
15
|
15
|
15
|
15
|
Partial failure of flexible hose (15 mm hole)
|
0.1
|
13.4
|
12.2
|
12.7
|
14.8
|
11.8
|
0.5
|
26.6
|
7.5
|
7.6
|
7.9
|
7.4
|
0.9
|
38.7
|
7
|
7
|
6.9
|
7.1
|
1
|
Fire Envelope
|
6
|
6
|
6
|
6
|
6.13.5.1
A flash fire is the
consequence of combustion of gas cloud resulting from delayed ignition. The
flammable gas cloud can be ignited at its edge and cause a flash fire of the
cloud within the LFL and Upper Flammable Limit (UFL) boundaries. In case of
continuous release, fire is flashed back to the release source and leads to jet
fire. Major hazards from flash fire are thermal radiation and direct flame
contact. Since the flash combustion of a gas cloud normally lasts for a short
duration, the thermal radiation effect on people near a flash fire is limited.
Humans who are encompassed outdoors by the flash fire will be fatally injured
and a fatality rate of 1 is assumed. The hazard distances for petrol flash fire are shown in Table 6‑39.
Table 6‑39: Hazard
Distances of Petrol Flash Fire
Scenario
|
Hole Size (mm)
|
Weather Class
|
2.5B
|
3D
|
7D
|
2F
|
Maximum Distance (m)
|
Catastrophic failure of
petrol tanker
|
Rupture
|
118.0
|
122.4
|
120.8
|
126.9
|
Partial failure of petrol
tanker
|
50
|
73.5
|
75.9
|
49.9
|
93.0
|
Guillotine failure of
flexible hose
|
Rupture
|
125.2
|
128.8
|
84.8
|
154.6
|
Partial failure of
flexible hose
|
15
|
73.5
|
75.9
|
49.9
|
93.0
|
Construction Phase
6.14.1.1
The maximum individual risk is estimated to be 1E-8
/yr and it is shown in Figure 6‑37.
The offsite individual risk is below the 1E-5 /yr criterion.
Operation Phase
6.14.1.2
During the operation phase, the maximum individual
risk for the aviation fuel hydrant system is estimated to be 1E-7 /yr as shown
in Figure 6‑38. The
enlarged individual risk along the typical hydrant pit valves is shown in Figure
6‑39: .The
maximum individual risk for the submarine pipeline is estimated to be 1E-9 /yr.
The maximum individual risk for airside petrol filling station (PFS) is
estimated to be 1E-6 /yr as shown in Figure
6-40. In all cases, the individual risks are below the 1E-5 /yr criterion.
6.14.1.3
Due to the close proximity of the hydrant system in
the 3RS with that in the Midfield and the Terminal 1, it is necessary to
estimate the cumulative individual risk level to ensure it complies with the
risk guideline. The individual risk levels of the hydrant system in the Midfield
and the Terminal 1 has been estimated by applying the methodology established
in Section 6.12.
The individual risks for both new and existing pipeline are estimated to be
approximately 1E-9 /yr which is well below the individual risk criterion of
1E-5 /yr, even at the junction of the new and existing pipelines. The
cumulative individual risk is shown in Figure 6‑38 which
shows that there is no overlapping / cumulative risk between the new third
runway hydrant system and the existing T1 & Midfield while the individual
risk level for each operating system is below 1E-5.
Figure
6‑37: Individual Risk Contour for
Construction Phase
|
|
Figure
6‑38: Individual Risk Contour for Hydrant
System at the Third Runway (Operation Phase)
|
Figure 6‑39: Individual
Risk Contour for a Typical Hydrant Pit Valve at a Parking Stand
Figure 6‑40: Individual Risk
Contour for Airside Petrol Filling Station (Operation Phase)
|
|
|
6.14.2.1
In the construction phase, total societal risk is
within Acceptable region as shown in Figure 6‑41 and it is
dominated by the potential tunnel construction impact to the existing submarine
pipeline and underground pipeline in T1.
6.14.2.2
As shown in Figure
6-42, the total societal risk during operation phase is within ALARP region
and it is dominated by the risk from the hydrant pit valve operation.
Therefore, cost effective mitigation measures should be identified to reduce
the risk level with particular attention on the operation of the hydrant pit
valve.
Figure 6‑41:
Societal Risk for Construction Phase
Figure 6‑42:
Societal Risk for Operation Phase
6.15.1.1
A review has been conducted to assess the level of
confidence in the estimated risk level. Risk is a multiplication of frequency analysis
and consequence analysis and parameters involved in both analyses can be
potential sources of uncertainty to the overall risk level.
6.15.2.1
In the operation phase, conservative assumptions
and parameters have been applied in both frequency and consequence analysis for
the aircraft refuelling operation which dominates the operational risk. In the
frequency analysis, the jet fuel release frequency is estimated based on the
accident record of the HKIA in the past 15 years. Since there were on average 500 aircraft refuelling
operations per day in 2012 and around 2 million refuelling operations in the
past 15 years at the HKIA, the
failure rate derived from the 15-year accident record is considered
representative and reliable.
6.15.2.2
Furthermore, it is targeted to have 90 % of all
passengers served through frontal stands initially, with the capacity increased
to 95 % ultimately [40].
Since airbridge is used for frontal stand, it can provide better thermal
shielding effect to passengers during evacuation in case of pool fire on the
ground. Therefore, the risk level should be lower during the ultimate
operation. As a result, the current assumption of 90 % of all passengers served
through frontal stands represented the worst scenario and the estimated risk
level could be lower for future operation.
6.15.2.3
The total ignition probability is assumed to be
0.0024 in the current study and it is in the same order of magnitude with the
ignition probability specified in the Atkins 2000 study. Also, there had not
been any jet fuel release incidents involving fuel ignition in the HKIA (i.e.
ignition probability is zero) for the past 15 years of operation.
6.15.2.4
In the consequence modelling, PoolFire6 is used to
estimate the hazard distance of pool fire. It is specified by the software
developer that for pool size smaller than 3 m, about 90 % of predictions are
within a factor of 2. However, for pool fires of greater than 3 m in diameter,
the model tends to over-predict [9]. Since all the pool fire
scenarios considered in the current study have a size larger than 3 m,
over-prediction of pool fire size by the model is anticipated which would
result in more people being affected by the pool fire. Therefore, the
prediction made by the consequence assessment is considered conservative and
will be able to cover the worst case scenario.
6.15.2.5
In conclusion, uncertainty has been minimized by
adopting conservative assumptions / parameters that gives confidence that the
risk level during the operation phase will not exceed the Hong Kong Risk Guidelines.
6.15.3.1
Similar to the operation phase, conservative
assumptions and parameters have been applied in both frequency and consequence
analysis for the construction phase. In the frequency analysis, the failure
rates are directly referenced to the historical accident database such as
UKOPA. However, the HKIA is a restricted area and any construction work to be
conducted within the airside will be supervised and closely monitored.
Therefore, the adoption of the UKOPA data for third party interference is
considered conservative.
6.15.3.2
In the consequence modelling, PoolFire6 is used to
estimate the hazard distance of pool fire. It is specified by the software
developer that for pool size smaller than 3 m, about 90 % of predictions are
within a factor of 2. However, for pool fires of greater than 3 m in diameter,
the model tends to over-predict [9]. Since all the pool fire
scenarios considered in the current study have a size larger than 3 m,
over-prediction of pool fire size is anticipated which intimately could result
in a larger number of fatalities than the actual case.
6.15.3.3
In conclusion, uncertainty has been minimized by
adopting conservative assumptions / parameters and this gives confidence that
the risk level in the construction phase will not exceed the Hong Kong Risk
Guidelines.
Table
6‑40: Potential
Mitigation Measures Identified during the HAZID Workshop
Item
|
Mitigation
Measure
|
Potential
Benefit
|
Construction
Phase
|
1
|
Precaution measures should be established
to request barges to move away during typhoons
|
Prevent anchor drop / drag impact to the
existing submarine jet fuel pipeline
|
2
|
An appropriate marine traffic management
system should be established to minimise risk of ship collision, which could
lead to sinking or dropped objects
|
Prevent vessel sinking to the existing
submarine jet fuel pipeline
|
3
|
Location of all existing hydrant networks should
be clearly identified prior to any construction works
|
Avoid construction damage to the existing
underground jet fuel pipeline
|
Operation Phase
|
4
|
A similar coating standard shall be
applied to the new submarine pipelines as for the existing pipelines
|
Minimise the chance of corrosion happening
for the new submarine jet fuel pipeline
|
5
|
Checking on the integrity of the new
submarine pipeline, e.g. by pigging, should be conducted during testing and
commission
|
Identify and rectify any integrity issue
with the new submarine pipeline jet fuel pipeline
|
6
|
After
the fuel hydrant system is in operation, the as-built drawings of the
underground jet fuel pipeline will be kept by AAHK. Before the commencement
of any construction works, as-built drawings showing the alignment and level
of the underground fuel pipelines for the work area will be provided to the
third party construction contractors.
|
Prevent third party interference to the
underground jet fuel pipeline
|
7
|
After
the fuel hydrant system is in operation, third party construction contractors
are required to undertake underground pipeline detection works to ascertain
the exact alignment of the underground pipeline before the commencement of
works.
|
Prevent third party interference to the
underground jet fuel pipeline
|
8
|
Monitoring
of underground pipelines by the Leak Detection System which will give signal
to the operator should fuel leakage occur
|
Provide detection of jet fuel leakage
|
9
|
Study should be conducted to ensure the
new pipeline can withstand the planned future loading.
|
Ensure the dynamic loading due to aircraft
landing on runway will not damage the underground jet fuel pipeline
|
10
|
New pressure surge calculations are required
because of the changed characteristics of the hydrant network.
|
Prevent abnormal pressure surge
|
11
|
There is a need to check that appropriate
pressure drop calculations have been undertaken for the new system
|
Avoid increased pressure hazards (if
increased pressure required in system to provide 9-10 bar at furthest point
of third runway hydrant system)
|
6.16.1.2
The mitigation measures identified in Table 6‑40 have
already been included in the third runway project and they will be implemented.
Those measures are targeted for underground or submarine pipeline operation and
their societal risk levels are in Acceptable region where ALARP assessment is
not required. Since the total societal risk level of the operation phase is in
ALARP region with the risk being dominated by the hydrant pit valve for
aircraft refuelling, it is necessary to explore if any additional practicable
risk mitigation measures could be adopted to further reduce the aircraft
refuelling operation risk level. In order to demonstrate the compliance with
the ALARP principle, a mitigation measure identification workshop was conducted
on 16 September 2013 with the presence of representatives from AAHK’s EIA team
and operation team. During the workshop, various mitigation options, as shown
in Table 6-41,
were proposed and their practicality and cost effectiveness through cost
benefit analysis were examined.
6.16.1.3
In this study, cost benefit analysis (CBA) is
applied by calculating the implied cost of averting a fatality (ICAF) which is
presented as follows:
6.16.1.4
ICAF is the cost per life saved over the design
life of a particular mitigation measure and it can be compared with the Value
of Preventing a Fatality (VPF) to determine whether the measure is cost
effective for implementation. The VPF reflects the monetary value that the
society is willing to invest in saving a statistical life. For the purpose of
this assessment and for consistency with previous studies, the value of VPF is
taken as HK $33M per person, which is the same figure as used in previous
Hazard Assessment studies. Potential loss of life (PLL) is another form of
presentation of the societal risk and it is calculated by summing the product
of the FN pairs.
6.16.1.5
Depending on the level of risk, the value of VPF
may be adjusted to reflect people’s aversion to high risks or scenarios with
potential for multiple fatalities. In Hong Kong, when the risk level is in
upper boundary of the ALARP region (i.e. failure frequency of 1E-3 for the
number of fatality equal to or larger than 1), an aversion factor of 20 is
used. However, an aversion factor of 1 is used when the risk level is in lower
boundary of the ALARP region (i.e. failure frequency of 1E-5 for the number of
fatality equal to or larger than 1). In the current study, the failure
frequency is 2.19E-5 for fatality equal to or larger than 1, by applying linear
interpolation, the aversion factor should be 1.23. As a result, the value of
VPF taken for this CBA is 41M and if the estimated ICAF value of a particular
mitigation measure is larger than the VPF value, the measure is deemed to be
not cost effective and it should not be implemented.
6.16.1.6
The following mitigation measures shown in Table 6-41 have
been identified and discussed for the current project and the residual risk is
shown in Figure 6‑43
Figure 6‑43: Residual
Societal Risk for Operation Phase after Mitigation Measures
Table 6‑41: Proposed Additional
Mitigation Measure for Aircraft Refuelling Operation
Item No.
|
Mitigation
Measure and the Corresponding Reason
|
Practicability
|
Implementation
Cost
|
Risk Reduction
and/or Cost Benefit Analysis
|
ALARP Result
|
1
|
Mitigation
Measure:
Maximise
the use of frontal stand rather than remote stand when there are passengers
onboard
Reason:
Passengers
boarding at remote stands using mobile aircraft steps are subject to
increased potential fire exposure without thermal protection (e.g. from
frontal stand or aircraft fuselage structures) in case of fuel spillage with
pool fire. Airbridges at the frontal stands provide better thermal protection
to onboard passengers during emergency evacuation.
|
Allocation
of parking stands is based on a principle of optimising the overall
utilisation of aircraft parking facilities. In general, aircraft will be allocated
frontal parking stands on a first-come-first-served basis, while aircraft
operating terminating flights or long-turnaround flights with ground time
exceeding 5 hours will normally be parked at remote stands.
Parking
stands are allocated by ACC with the stand allocation schedule issued on a
bi-monthly basis. The need for aircraft refuelling with passengers onboard
depends on real-time operational needs and shall be determined by the
aircraft captain before the aircraft takes off. Therefore, it is considered
not practicable to allocate frontal stands in advance to aircraft that
requires refuelling with passengers onboard, as this is not predictable and
attempting to do this would likely interfere with the overall parking stand
optimisation and airport efficiency.
|
Not applicable
|
Not applicable
|
This
measure is considered not practicable and it will not be implemented
|
2
|
Mitigation
Measure:
Improvement
audit to reinforce existing refuelling practices and to achieve better
compliance
Reason:
The
standard ramp handling and refuelling procedures are well-established for the
existing HKIA. Still, an individual’s effectiveness in preventing fuelling
fires is influenced by safety awareness and understanding of fuelling
operations, including facts about the prevention of fuelling fires.
Improvement audit can help identifying any non-compliant activity / procedure
happens during the aircraft refuelling operation, e.g.
- to
make sure that the aircraft refuellers are clearly instructed and properly
trained for hydrant pit valve and intake coupler inspection before
commencement of refuelling operation;
- to
make sure that the refuelling in-charge or ramp coordinator pay attention to
the traffic movement around the refuelling zone throughout the aircraft
refuelling process, etc.
|
This measure is
considered practicable.
|
There
is no cost implication.
|
The
improvement audit can help identifying potential safety issue due to any
changing working environment in the airside and prevent potential accidents
from happening:
- According to historical
accident records at HKIA, a tractor
hit the intake coupler of a dispenser vehicle on 9 May 2006 and this could
have been avoided if the refueller in-charge had provided warning signal to
the driver;
- According to historical
accident records at HKIA, leakage of 170 litres jet fuel recorded on 26 Mar
2006 could have been avoided if the aircraft refueller had checked the
condition of the intake coupler before commencement of refuelling;
By
implementing this mitigation measure, the accidents that happened on 26 Mar
2006 and 9 May 2006 could have been avoided and the spillage frequency could
be reduced from 0.23/yr to 0.156/yr, a reduction of 32 %. Since the PLL of
the aircraft refuelling operation without this measure is 4.66E-5. The PLL
can be reduced by 1.49E-5 (i.e. 4.66E-5 * 0.32) by this measure.
|
This
measure is recommended
|
3
|
Mitigation
Measure:
Avoid
aircraft refuelling with passengers onboard by sequencing refuelling before
passengers boarding the plane.
Reason:
This
measure can limit the number of persons subject to the risk of jet fuel pool
fire.
|
It
is considered not practicable to avoid this situation by sequencing
refuelling before passengers boarding the plane because there is a need to
top up the fuel after the take-off weight is checked and confirmed by the
Captain in view of the en-route and contemporary conditions.
Bulk
refuelling with passengers onboard would be driven by operational need. Most
of the refuelling operations are however carried out before passengers
boarding the plane so that potential exposure to passengers has already been
kept to as low as reasonably practicable. Please see requirements under
CAD748, Clause 2.1 (Appendix 6.4)
|
Not applicable
|
Not applicable
|
Already
implemented under CAD748
|
4
|
Mitigation
Measure:
During refuelling
process, minimum four cones are to be put in place to indicate the refuelling
zone from aircraft fuelling point for the new fuel hydrant system as far as
practicable. The refueling zone is currently set at 6m radially from the
aircraft fuelling point in the Airport Operations Manual (AOM) which would be
subject to periodical amendments and updates to be approved by CAD. The cones
serve to alert ground crew that work activities which may generate a source
of ignition shall not be carried out in the refueling zone, but in no case
should the cones block the exit path of the refueling vehicle so that it can
leave the stand immediately in the event of emergency. AAHK will communicate
this recommendation to airlines and their refuelling operators as
appropriate. Proper implementation of this recommendation will be checked in
AAHK’s future safety audits.
Reason
This
measure can provide a clear indication to other ground crew members not to
carry ignition source into the refuelling zone.
|
This
measure is considered practicable.
|
There
is no cost implication.
|
It
is already the current practice to have the 6m refuelling zone in place while
aircraft refuelling operation takes place. The mitigation measure will help
ground crew members to identify the refuelling zone so that they will comply
with the precaution already in place under CAD748 and AOM regulation.
However, this will improve enforcement, but the risk reduction benefit cannot
be quantified accurately.
|
Refuelling
zone already implemented under CAD748 and AOM. This measure of placing cones
to indicate the refuelling zone is recommended.
|
6.17 Environmental
Monitoring and Audit
6.17.1.1
Implementation
of the recommended mitigation measures should be checked as part of the
environmental monitoring and audit procedures during the construction and
operation phase.
6.18.1.1
A quantitative risk assessment has been conducted
to cover the hazardous provisions / operations under the scope of the 3RS
project as required by the EIA Study Brief.
6.18.1.2
According to the results, the individual risk is
estimated to be 1E-8 /yr during construction phase, 1E-7 /yr for aviation fuel
hydrant system and 1E-6 /yr for airside vehicle filling station during
operation phase. The
offsite individual risks are below the 1E-5 /yr criterion.
6.18.1.3
For societal risk, the risk level for construction
phase is within the Acceptable region and it is dominated by the potential
tunnel construction impact to the existing submarine pipeline and underground
pipeline in the T1 area. For operation phase, the total risk level is within
ALARP region, which is dominated by the risk from the hydrant pit valve
operation.
6.18.1.4
Potential risk mitigations for the construction and
operation phase have been identified in the HAZID workshop and they will be
implemented in the project. Several additional cost effective mitigation
measures have been identified to lower the risk of the aircraft refuelling
operation. Hence, the risk is considered As Low As Reasonably Practicable and
comply with the Risk Guidelines.
6.19
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