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What are the pressing environmental issues for E&E sector?-THE ELECTRICAL & ELECTRONIC SECTOR IN HONG KONG

REVIEW REPORT FOR THE ELECTRICAL & ELECTRONIC SECTOR
 
   

2. THE ELECTRICAL & ELECTRONIC SECTOR IN HONG KONG

This section presents an overview of Hong Kong SMEs in the electrical and electronic sector in terms of their number, industrial composition, and location of facilities and activities (either in Hong Kong and/or Shenzhen).  The selection of appropriate Major Industry Groups (MIGs) upon which the Practical Examples illustrating the step-by-step approach to ISO14001 EMS implementation are based is also described.


2.1 Major Industry Groups (MIGs) in The Electrical & Electronic Sector

Different industries of Hong Kong's manufacturing sector, including electrical and electronic related manufacturing, are classified using the Hong Kong Standard Industrial Classification[1] (HSIC) system by the Census and Statistics Department of the Hong Kong SAR Government.  Classifications consist of Major Industry Groups (MIGs), each with a three-digit code (for example, Electrical Appliances with HSIC code 385).  Further sub-codes are applied within many MIGs to allow their more detailed sub-classification (for example, Electrical Fans with HSIC code 385101).



[1] Hong Kong Standard Industrial Classification (HSIC) Volume One, Hong Kong SAR Government Census and Statistics Department

MIGs in the electrical and electronic sector consist of:

 

Office, Accounting and Computing Machinery (OAC machinery) - HSIC MIG Code 382

Radio, Television, Communication Equipment & Apparatus (Radio / Communication) - HSIC Code 383

Electrical Appliances & Houseware and Electronic Toys (Electrical Appliances) - HSIC Code 385

Machinery, Equipments, Apparatus, Parts, Components, N.E.C Machinery & Parts - HSIC Code 386-387

Professional / Scientific, Measuring / Control, N.E.C. / Photographic / Optical Equipment - HSIC Code 389

Table 2.1a presents these MIGs and also identifies the sub-classifications within each MIG that have been selected as relevant to this study for the purposes of quantifying the size and composition of the sector.  It should be noted that Electroplating (Code 381802) has also been included to ensure appropriate representation, even though its MIG (code 381) is not as a whole relevant to the study.

Table 2.1a            Manufacturing Industries and the HSIC Classifications

Description of the Manufacturing Activities

MIG Code

Electroplating (excluding plastic electroplating)

381802 [2]

Office, Accounting and Computing Machinery (OAC Machinery)

382

Office machinery and equipment, except computing and accounting machinery

3821

Office machinery and equipment, except computing and accounting machinery

382100

Computing machinery and equipment

3822

Computing machinery and equipment

382200

Radio, Television, Communication Eq't & Apparatus (Radio & Communication)

383

Transistorized radios

3831

Transistorized radios

383100

Television receivers and communication equipment

3832

Television receivers and video equipment

383201

Telephone and communication equipment

383202

Sound reproducing & recording equipment and apparatus

3833

Sound reproducing & recording equipment and apparatus

383300

Records and magnetic taps

3834

Gramophone records

383401

Magnetic taps

383402

Electronic Parts and Components

384

Electronic Parts and Components

3840

Electronic parts and components for computer and telecommunications equipment, manufacturing

384001

Electronic parts and components, n.e.c., manufacturing

384099

Electrical Appliances & Houseware and Electronic Toys (Electrical Appliances)

385

Electrical appliance and houseware

3851

Electric fans

385101

Electrical appliance and houseware

385199

Electronic toys

3852

Electronic toys

385200

Machinery, Equipments, Apparatus, Parts, Components, N.E.C

386-387

Engines and turbines

3861

Engines and turbines

386100

Agricultural machinery and equipment

3862

Agricultural machinery and equipment

386200

Metal and wood working machinery

3863

Metal and wood working machinery

386300

Special industrial machinery and equipment except metal and wood working machinery

3864

Special industrial machinery and equipment except metal and wood working machinery

386400

Industrial machinery and apparatus for the generation of electricity

3865

Industrial machinery and apparatus for the generation of electricity

386500

Dry batteries (excluding lead accumulators)

3866

Dry batteries (excluding lead accumulators)

386600

Electric and torch bulbs & tubes

3867

Electric and torch bulbs & tubers (excl. electric lamps)

386701

Fluorescent tubes

386702

Electronic industrial apparatus

3868

Electronic industrial apparatus

386800

Machinery and equipment except electrical, n.e.c

3871

Refrigerators and freezers, non-domestic

387101

Air-conditioning machines, non-domestic

387102

Moulds

387103

Machinery and equipment except electrical, n.e.c.

387199

Electrical products and accessories, n.e.c.

3872

Batteries

387201

Carbon Brushes

387202

Electric ballast

387203

Fuse cartridge, block or clip

387204

Carbon and graphite electrodes for dry batteries

387205

Electrical products and accessories, n.e.c.

387299

Electronic products, n.e.c

Electronic products, n.e.c

3873

387300

Professional/Scientific/Measuring/Control/N.E.C./Photographic/Optical Eq't

389

Photographic and optical goods

3891

Cameras

389101

Spectacles

389102

Photographic and optical goods, n.e.c.

389199

Watches and clocks, mechanical

3892

Clocks, mechanical

389201

Watches, mechanical

389202

Clock movements, mechanical

389203

Watch movements, mechanical

389204

Watches and clocks, electronic

3893

Clocks, electronic

389301

Watches, electronic

389302

Clock movements, electronic

389303

Watch movements, electronic

389304

Cases and parts for watches and clocks, n.e.c.

3894

Cases for watches and clocks

389401

Parts for watches and clocks, n.e.c.

389402

Professional & scientific, and measuring & controlling, n.e.c

3899

Professional & scientific, and measuring & controlling, n.e.c

389900



[2]According to the HSIC classification the 4th level of classification is a 6-digit code representing a specific Industry or Trade (I/D).

2.2 Size and Composition of the Electrical & Electronic Sector in Hong Kong

2.2.1 SMEs with Manufacturing Facilities and Activities in Hong Kong

The current number of Hong Kong electrical and electronic sector SMEs with facilities and activities solely in Hong Kong has been obtained from numerous C&SD publications[3], including its annual publication the 2001 Annual Survey of Industrial Production (ASIP), with more up to date figures acquired where necessary through telephone enquiries.  Table 11 of ASIP (Principal Statistics for All Manufacturing Establishments, 2001) gives data on the number of establishments and persons engaged in each MIG.  Establishments with less than 100 employees are counted as SMEs as defined by the Trade and Industry Department (TID) for manufacturing enterprises (ASIP in fact groups establishments into six sizes according to their number of employees: 1 to 9; 10 to 19; 20 to 49; 50 to 99; 100 to 199; and 200 to 499)[4].  As shown in Table 2.2a, the total number of Hong Kong electrical and electronic establishments is 2,828, 98% of which (2772) are classed as SMEs.



[3]Hong Kong Standard Industrial Classification (Volume One), Hong Kong Annual Digest of Statistics (2002), Hong Kong Monthly Digest of Statistics (July 2003), 2001 Annual Survey of Industrial Production (ASIP 2001)

[4]ASIP provides employment size data for all enterprises within an MIG but gives no breakdown for their sub-classifications.  Employment data for Electroplating (I/D 381802) has therefore been sourced from the 2002-2003 Directory of Hong Kong Industries (DHKI), published by Hong Kong Productivity Council

Table 2.2a      Electrical and Electronic SMEs with Facilities in Hong Kong

Activity (I/D and MIG code)

Number of Employees in Hong Kong

SMEs

1-9

10-19

20-49

50-99

>100

Total

Electroplating I/D 381802 (note 4)

----

----

----

----

1

39

38

OAC Machinery MIG 382

269

15

14

3

7

308

301

Radio/Communication MIG 383

33

8

19

5

2

67

65

Electronic Components MIG 384

56

16

14

14

24

124

100

Electrical Appliances MIG 385

47

4

7

0

0

58

58

Machinery & Parts MIG 386 - 387

1669

70

73

18

16

1846

1830

PSMC & PO Goods MIG 389

302

43

20

15

6

386

380

 

 

 

 

 

 

2828

2772

The composition of SMEs across the surveyed industry groups is shown in Figure 2.2a.  Clearly Machinery and Parts MIGs (HSIC codes 386 - 387) dominate in their number, distantly followed by Professional, Scientific, Measuring, Control, N.E.C., Photographic and Optical Equipment (MIG 389) and Office, Accounting and Computing Machinery (MIG 382).

Fig. 2.2a            Composition of Electrical & Electronic SMEs with Hong Kong Operations

Fig. 2.2a Composition of Electrical & Electronic SMEs with Hong Kong Operations

- 1% Electroplating (I/D 381802)
- 11% OAC Machinery (MIG 382)
- 2% Radio/Communication (MIG 383)
- 4% Electronic Components (MIG 384)
- 2% Electrical Appliances (MIG 385)
- 66% Machinery & Parts (MIG 386 – 387)
- 14% PSMC & PO Goods (MIG 389)

The HSIC definition for manufacturing covers all establishments mainly with operations in Hong Kong. Data in ASIP 2001 covers exclusively companies that have manufacturing facilities or activities in Hong Kong.  Therefore, the ASIP 2001 data is considered a good estimation on the current number of establishments of Hong Kong based SMEs in E&E sector which have manufacturing facilities and activities in Hong Kong[5].



[5]However some discrepancies were found between the C&SD data and that of the DHKI (used to identify the size of SMEs in terms of number of employees in each MIG), particularly in the total number of SMEs based on TID's definition. To avoid confusion, the data set of DHKI was not included in this estimation process, except where needed for I/D 381802.

2.2.2 Hong Kong SMEs with Manufacturing Facilities and Activities in Shenzhen

The current number of Hong Kong based SMEs in the electrical and electronic sector with manufacturing facilities and activities in Shenzhen has been quantified mainly through information compiled by the Hong Kong Electronic Industries Association (HKEIA)[6].

 

The 2003-2004 Annual Directory of Hong Kong Electronic Industry (DHKEI) and the HKEIA member database provided the necessary data.  These records covered both member and non-member companies with operations ranging from electronic & electrical parts trading, consumer electronic product manufacturing, through to industrial electronic and electrical equipment manufacturing and export. The database also provided valuable information including company name, contact details, total number of staff in Hong Kong, location of manufacturing facilities (including Shenzhen, Guangzhou, Dongguan, Zhongshan. Shanghi or even overseas), business nature and product type[7].



[6]C&SD publications and the DHKI of HKPC did not provide the necessary detail on the location of manufacturing facilities.  No such information was also found on the websites of Shenzhen Statistics Department (深圳市统计局) http://www.sztj.gov.cn or Shenzhen Electronic Chamber of Commerce (深圳市电子商会) http://www.seccw.com.

[7]It was necessary to re-classify the HKEIA data using professional judgement into the appropriate major industry groups for consistency with the industrial classifications (MIG codes) of the HSIC (HKEI data is classified using 223 different product types)

The breakdown of the number of Hong Kong SME establishments with manufacturing facilities and activities in Shenzhen in each selected MIGs in 2001 is shown in Table 2.2b.

Table 2.2b      Electrical and Electronic SMEs with Facilities in Shenzhen

Activity (I/D and MIG code)

SMEs

Electroplating I/D 381802 (note 4)

3

OAC Machinery MIG 382

275

Radio/Communication MIG 383

528

Electronic Parts and Components MIG 384

820

Electrical Appliances MIG 385

274

Machinery & Parts MIG 386 - 387

580

PSMC Equipment & PO Goods MIG 389

462

 

2942

The composition of SMEs across the surveyed industry groups is shown in Figure 2.2b.  Unlike those SMEs with facilities in Hong Kong, the distribution of SMEs across the different industry groups is more even.  Electronic Parts and Components (MIG 384) predominates, followed by Radio and Communication (MIG 383), Machinery and Parts (MIG 386 - 387) and Professional, Scientific, Measuring, Control, N.E.C., Photographic and Optical Equipment (MIG 389).

Fig. 2.2b         Composition of Electrical & Electronic SMEs with Shenzhen Operations

 

Fig. 2.2b Composition of Electrical & Electronic SMEs with Shenzhen Operations

- 0% Electroplating (I/D 381802)
- 9% OAC Machinery (MIG 382)
- 18% Radio/Communication (MIG 383)
- 28% Electronic Components (MIG 384)
- 9% Electrical Appliances (MIG 385)
- 20% Machinery & Parts (MIG 386 – 387)
- 16% PSMC & PO Goods (MIG 389)

2.3 Identifying Appropriate MIGs For The ISO14001 EMS Practical Examples

As mentioned in Section 1, an important element of this support package is the provision of easy to use Generic ISO 14001 EMS Templates and User Manual that an SME can use to develop its own ISO14001 Environmental Management System.  Various Practical Examples, which reflect as far as possible on "real-life" activities and processes undertaken by real SMEs in the electrical and electronic sector, are provided to demonstrate clearly the step-by-step approach to EMS implementation.

The major industry groups chosen to provide the basis for these Practical Examples[8] have been selected by consideration of:

The number of electrical and electronic sector SMEs in each MIG with operations in Hong Kong and Shenzhen (discussed in Sections 2.2.1 and 2.2.2 respectively);
The significance of the environmental impacts arising from the manufacturing activities of SMEs in the different MIGs; and
The degree of supply chain pressures (for example, local or international legislation, client requirements, etc) experienced by SMEs in the different MIGs.


[8]Although based on selected MIGs, the Practical Examples are designed to be of assistance to SMEs in other electrical and electronic industries in illustrating how the Generic Templates can be used as the basis of an effective ISO14001 EMS.

The remainder of this section describes the criteria used in the selection process and identifies with explanations the MIGs that have been selected.

2.3.1 The Environmental Impacts of SMEs in Different MIGs

The significance of the environmental impacts arising from the manufacturing activities associated with each MIG has been evaluated by consideration of seven areas of key concern consisting of 29 environmental factors:

1 Resource Use: natural resources (e.g. water, electricity, fuels, etc), process chemicals, organic solvents, hazardous substances, use of other chemicals for general purposes, etc;
2 Air Emissions: dust/smoke emissions, toxic gas emissions, green house gases emissions, odours, indoor air quality (IAQ), etc;
3 Wastewater: discharges of toxic substances, oil and grease, other industrial discharges, etc;
4 Noise Nuisance: noise from machinery, ventilation, maintenance, etc
5 Waste Management: packaging waste, reject products, scrap tools & parts, industrial wastes, etc;
6 Chemical Waste: locally / internationally regulated liquid and solid chemical wastes;
7 Potential Emergencies: leakage / spillage of chemicals/chemical wastes, wastewater, air pollutants, risk of fire and explosion, etc.

The selected MIGs have been evaluated in each area according to their severity of environmental impact, with verification by a technical advisor from a leading Hong Kong certification body, using the following scoring system:

Classification

Interpretation

Score

N/A

Not applicable to the MIG

0

Insignificant

Not a typical environmental aspect in the MIG

1

Normal

A typical environmental aspect in the MIG

2

Significant

A typical significant environmental aspect in the MIG

3

Detailed results for the evaluation are presented in Appendix B and summarised in Table 2.3a below.  The top two ranked MIGs creating the most significant environmental concerns are found to be Electronic Parts & Components (MIG 384) and Electroplating (I/D 381802), whilst Professional, Scientific, Measuring, Control, N.E.C., Photographic and Optical Equipment (MIG 389) created the least.

Table 2.3a  The Significance of Environmental Impacts of the Different MIGs

Activity (I/D and MIG code)

Environmental Impact Score

Electroplating I/D 381802

63.00

OAC Machinery MIG 382

43.50

Radio/Communication MIG 383

37.63

Electronic Parts and Components MIG 384

68.00

Electrical Appliances MIG 385

33.75

Machinery & Parts MIG 386 - 387

35.59

PSMC Equipment & PO Goods MIG 389

26.00

Maximum Possible Score

87

Due to the similarity in the nature of operations between Hong Kong based and Shenzhen based establishments in each MIG, their environmental impacts are considered to be sufficiently comparable for the purpose of identifying appropriate Practical Examples.

2.3.2 Global Supply Chain Pressure Trends Facing SMEs in Different MIGs

Global trends on supply chain pressures environmental management have been investigated by considering the six typical supply chain environmental requirements faced by the MIG:

1 Compliance to local and international statutory requirements;
2 Implementation of an EMS or certification to ISO 14001 EMS;
3 Adoption and consideration of eco-design or "Design for Environment";
4 Adoption and consideration of cleaner production or means to minimize the generation of pollution;
5 Other environmental requirements such as client audit, review, evaluation, environmental reporting, propagation of environmental awareness to next level of the supply chain and education;
6 Other non-environmental requirements such as the consideration of corporate social responsibility, sustainable development, safety and health.

More detailed explanations and examples of these pressures are given in Section 3

The selected MIGs have been evaluated in each area according to the severity of existing and forthcoming supply chain environmental pressures, again with verification by a technical advisor from a leading Hong Kong certification body, using the following scoring system:

Classification

Interpretation

Score

Low-priority

Stable Trend

1

Medium-priority

Slow growing trend

2

High-priority

Rapid Growing trend

3

The results for the evaluation are presented in Appendix C and summarised in Table 2.3b.  The top two ranked MIGs facing the most significant environmental supply chain pressures are found to be Electroplating (I/D 381802) and Electronic Parts & Components (MIG 384), with Machinery and Parts (MIG 386 - 387) facing the least.

Table 2.3b      Degree of Supply Chain Pressures Facing the Different MIGs

Activity (I/D and MIG code)

Supply Chain Pressure Score

Electroplating I/D 381802

15

OAC Machinery MIG 382

10.5

Radio/Communication MIG 383

8

Electronic Parts and Components MIG 384

14

Electrical Appliances MIG 385

10

Machinery & Parts MIG 386 - 387

7

PSMC Equipment & PO Goods MIG 389

7.5

Maximum Possible Score

18

As with the significance of environmental impacts, the high similarity in the operating nature of Hong Kong and Shenzhen based operations inferred supply chain environmental pressures sufficiently comparable for the purpose of identifying appropriate Practical Examples.

 

2.3.3 Selection of Practical Examples for SMEs with Operations in Hong Kong

In selecting the MIGs to form the basis of the Practical Examples to illustrate the EMS development process for establishments in Hong Kong, consideration has been given to:

The MIGs with the greatest number of SMEs (presented in Table 2.2a for the SMEs with operations in Hong Kong);
The MIGs with the most significant environmental impacts (in Table 2.3a); and
The MIGs with the greatest degree of supply chain pressure for environmental management (presented in Table 2.3b).

The selection has been made by simple addition of the ranking of each MIG for each of these criteria, shown in the following table.

Table 2.3c      Selection of Practical Examples with Operations in Hong Kong

 

Ranking

Total Score

Final Ranking

MIG

Number of Establishments

Environmental Impact

Supply chain pressures

MIG 384

4

7

6

17

1 (top)

MIG 382

5

5

5

15

2

I/D 381802

1

6

7

14

3

MIG 386 - 387

7

3

1

11

4

MIG 383

3

4

3

10

5

MIG 389

6

1

2

9

6

MIG 385

2

2

4

8

7 (least)

The top three business areas have therefore been selected as Electronic Parts & Components manufacturing (MIG 384), Office, Accounting & Computing Machinery (MIG 382) and Electroplating (I/D 381802).  These three MIGs have therefore been used as the basis for developing the Practical Examples for SMEs in the electrical and electronic sector with activities and facilities in Hong Kong.

2.3.4 Selection of Practical Examples for SMEs with Operations in Shenzhen

Similarly, in selecting the MIGs to form the basis of the Practical Examples to illustrate the EMS development process for establishments in Shenzhen, balanced consideration has been given to:

The MIGs with the greatest number of SMEs (presented in Table 2.2b for the SMEs with operations in Shenzhen);
The MIGs with the most significant environmental impacts (in Table 2.3a); and
The MIGs with the greatest degree of supply chain pressure for environmental management (presented in Table 2.3b).

The selection has been made by simple addition of the ranking of each MIG for each of these criteria, shown in the following table.

Table 2.3d      Selection of Practical Examples with Operations in Shenzhen

 

Ranking

Total Score

Final Ranking

MIG

Number of Establishments

Environmental Impacts

Supply chain pressure

MIG 384

7

7

6

20

1 (top)

I/D 381802

1

6

7

14

2

MIG 382

3

5

5

13

3

MIG 383

5

4

3

12

4

MIG 386 - 387

6

3

1

10

5

MIG 385

2

2

4

8

6

MIG 389

4

1

2

7

7 (least)

The top three business areas have therefore been selected as Electronic Parts & Components manufacturing (MIG 384), Electroplating (I/D 381802) and Office, Accounting & Computing Machinery (MIG 382). These three MIGs have therefore been used as the basis for developing the Practical Examples for SMEs in the electrical and electronic sector with activities and facilities in Hong Kong.

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